XR 650 R Rally Fairing for acerbis sahara tank
Attachment 338206UP DATE 2/26/15:
version 3.0 in production PM me if you need more information
Partnering with Perfect Fairings for the new build.. I will be developing the Proto types for rally fairngs and they will build the production units.
Contact Dimitris Aidonis at Perfect Fairings to order.
Or see his thread on this forum
Molds are ready ,navi towers ready and also LED lights arrived!
Front fairing 3 pieces (fiberglass) : 400 euro
Navi tower with weld on tab (included) : 300 euro
standard LED lights pair (square- 9-36v-20w-2500l) : 150 euro
Shipping worldwide : free for forum members!
Fairing carbon fiber : 650 euro
only the sides -carbon fiber : 250 euro
Lower fender -preparing- : 180 euro
frame tab (welded or forward mount scotts adapter)
roadbook/ odo rally sub frame
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Custom fabricated Rally fairing for the Honda XR650R Year 2000 to 2007
Unit is 3 piece a light weight fiberglass Fairing with a smooth gel coat finish.
Lighting is OEM KTM 950/990 adventure headlight.. NOT included (you must source)
Front fairing is a 3 layer built unit for strength
Side wings are 2 layer build up for weight savings . Specially overlaped on the tank to help protect from crashes, Cacti and branches that could damage the tank.
all units come with stainless steel bolt with nylon and stainless washer kits
Mounting braket options:
Weld on mounting tab.
Bolt on tab
Unit to come in solid color Red to closely match tank.
Custom colors on request at an additional cost.
Here is the break down of price:
2. Bolt on frame mount $350 scotts under the bar forward post with sub frame mount
(this is a modified scotts forward mount post included in price) this unit has to be bolted to head tube and requires removal of forks and steering stem. requires drilling into the head tube.
here is all the parts and costs
If you have questions and want to talk to me on the phone. shoot me a PM and I'll be happy to discuss the unit, pricing and how to assemble.
Looks great. When we talked about fairings in Caliente for the XRs last year I just thought this would be a pipe dream but you've done an awesome job. This may be the deal that gets me to keep my XR.
Do you have pictures of the mounting system for the fairing and lights? Are you using a weld on bracket or carrying it off the Scotts post? I'm assuming a weld on bracket would make it stronger to carry a roadbook or GPS. Any thoughts?
Wonder if it'd fit the Acerbis tank for the 450/525 KTM's? Obviously, I'd have to fab up my own supports, but... :dunno
Very nice looking job, BTW.
I'm using the weld on mount for my bike. I just took it to my fabricator an he did a great job welding it on. It's very simular to the solid mounts HRC is using on their baja race bikes to hold the dual head lamps.
I also have a design for a bolt on that looks like it will support a lot of weight using the scotts forward post. the fairing did very well on a ride we call the TexMex 500 (two days 500 miles) here in texas.
I'm not opposed of sending you the sheet metal drawings for the mounts since I know you have a fab shop close to you that could bend and machine the mounts yourself.
Shoot me a PM with your phone # and I'll call you to discuss special NRE pricing for you.
Neduro: the center fairing is made for universal fit on other bikes but the side fairing are custom fit for the Sahara tank.
I'm looking for riders here in the Austin or Surrounding areas that have bikes with these rally tanks so that I can make templates of for additional applications.
I can also talk you through forming your own side fairings if intersted. Nice little weekend project.
pm me your info if you want to talk more in depth of getting one fabed for your bike.
I followed the development thread, and man, the finished product looks awesome! :thumb
Is there a "cover"/stone protector for the headlight opening? And could you comment on the effectiveness of the recommended Hella's for night riding?
You've got me dreamin' about the possibilities for my KTM 620 now...
(And I think if you made an application for a DR650 with IMS tank, you'd be tapping a goldmine)
Great job, the look awesome! :clap
What's going to be the cost for the painted pieces & are they made to mate only w/the Acerbis Sahara tank?
bump for ya, and a couple of questions???
How is the production going? how many have you sold?
You've done a really nice job with this.
Is the fairing doing a pretty good job of redirecting wind away from the rider?
It looks like the fairing is angled awefully far forward. Any particualr reason for that? Could you snap a picture from the side, so I could get a better idea of the angle it's at?
I'm also curious about the mounting options and what the whole thing looks like from the rider's perspective. More screen captures of CAD drawing and pictures would be awesome.
the mounting drawings were a concept desing to work off the Scotts foward mount post. there are two more options to go with.. a weld on mount and a bolt on mount. any and all of these mounting options are custom set up per customer request. Many have just design and fab their own frame mount and modified the fairing brackets to fit.
of course I will help or provide you with more specific drawings and designs after purchase of fairing.
How are you attaching the lowers to the tank?
I'm in the Austin area (leander), and I have a DR650 with an IMS tank, if you'd like to look at it. Unfortunately, I'm not financially in the market for a fairing right now, but would love to see one developed for the DR, so I'd be willing to help out.
Can you do custom work based loosely on an OEM unit? My dad has an NX650 that the plastic has become brittle on, then he dropped it, cracking the fairing pretty bad in places. Not sure what he's willing to spend, but he's also talked about putting a larger XR600/650L tank on it, which wouldn't work with the existing fairing...
The Acerbis tank has pem inserts in the tank that comes from the factory..
I would love to take a look at your DR with the big tank.. I definately can fab a fairing for it.
I can also take a mold of your dads NX and make a replacement..
Sent you a PM with my #
I'm definetly interested in what happens with all this. I'd love to buy one, I just have to chose a bike first. Its between a dr and a xr so having both would be a big plus. I bet there would be a market for drs as well. I see the biggest problem for most people is price however I doubt it could be done much cheaper. Keep on keeping on.
This sure reminds me of one of the BRP fairings I've seen: http://aj77.multiply.com/photos/hi-r...hoto%2F45%2F15
Nice fabrication work, kenaroo! :clap
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