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-   -   KTM 640-E exhaust removal? (http://www.advrider.com/forums/showthread.php?t=844828)

moto_psycho 11-29-2012 01:59 PM

KTM 640-E exhaust removal?
 
Hi guys! How in the hell do you remove the header on a 2004 640-E lc4? I've undone everything, it rattles around loads, but I just can't get the exhaust off!? It seems like I have to actually unbolt the rear shock?

gunnerbuck 11-29-2012 05:05 PM

Quote:

Originally Posted by moto_psycho (Post 20143471)
Hi guys! How in the hell do you remove the header on a 2004 640-E lc4? I've undone everything, it rattles around loads, but I just can't get the exhaust off!? It seems like I have to actually unbolt the rear shock?

Unbolting the rear shock is the way I've always done it...

laramie LC4 11-29-2012 05:06 PM

what part? silencer? mid-pipe? headers? stock system should not be that hard except the mid-pipe to header connection.

http://173.74.246.25/munnracing/cata...2/02584052.gif

http://173.74.246.25/munnracing/cata...2/02584051.gif

good luck,

laramie :beer

gunnerbuck 11-29-2012 07:50 PM

Quote:

Originally Posted by laramie LC4 (Post 20144719)
what part? silencer? mid-pipe? headers? stock system should not be that hard except the mid-pipe to header connection.

http://173.74.246.25/munnracing/cata...2/02584052.gif

http://173.74.246.25/munnracing/cata...2/02584051.gif

good luck,

laramie :beer

There is no mid pipe on the 04 LC4 E... Other than the Y slip on section to one side of the manifold, it is a 1 piece pipe right back to where the exhaust slips over it.... It is near impossible to spin the pipe enough to get it over the starter hump and clear the shock...

moto_psycho 11-30-2012 01:46 AM

Quote:

Originally Posted by gunnerbuck (Post 20145934)
There is no mid pipe on the 04 LC4 E... Other than the Y slip on section to one side of the manifold, it is a 1 piece pipe right back to where the exhaust slips over it.... It is near impossible to spin the pipe enough to get it over the starter hump and clear the shock...

Yup, that is my exact problem. I have bought the header pipes in the pictures above (PLEASE TELL ME THEY FIT!!!!) but do you have any idea how to get this 1 piece header out? It looks like I have to remove the rear shock or airbox?

moto_psycho 11-30-2012 01:49 AM

Quote:

Originally Posted by gunnerbuck (Post 20144708)
Unbolting the rear shock is the way I've always done it...

Didn't see this reply... yay! haha


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