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-   -   HDB Rallye Lite Kit and Dual Sport fairing, (http://www.advrider.com/forums/showthread.php?t=860034)

theantipaul 02-01-2013 10:15 AM

HDB Rallye Lite Kit and Dual Sport fairing,
 
http://i243.photobucket.com/albums/f...ps8a0200fb.jpg

http://i243.photobucket.com/albums/f...psd89fa1d4.jpg

http://i243.photobucket.com/albums/f...l/_DSC5519.jpg

A bolt on fairing, headight, roadbook holder or GPS mount.

http://i243.photobucket.com/albums/f...psb2a54951.jpg

Presently available only for KTM's with 4 M10 threaded lower handlebar clamp mounts.

Available soon for Yamaha, Honda and aftermarket triples with 12mm lower clamp bolts.



Features;

- Incredibly strong mounting system for Scott's submounted dampers,

- Various possible HDB Top Clamp configurations,

- Lower handle bar clamp risers from 1 3/4" to 3 1/2",

- Scott's damper mount adjustable for any KTM offset triple clamps,

- Adjustable roadbook holder mount, forward angled for rider safety to rotate in an impact,

- Supports 2 Baja Designs Squadron LED's, soon available for BD SII's,

- Side plates with multiple mounting locations for Ram balls or GPS mounts,

- Plastic dual headlight fairing,


No more bent or damaged submts for KTM's with this system. We've made a bombproof 4 bolt mounting design that allows for worry free lower handlebar heights of up to 4 1/8" to the centerline of the handlebars. This is the strongest mount available.

http://i243.photobucket.com/albums/f...ps3c87702b.gif

Comes with your choice of HDB top clamps with near endless possibilities for mounting on/off push button switches, toggle switches, Powerlet sockets, LED indicators or even a Baja Designs keyed ignition switch.

http://i243.photobucket.com/albums/f...ps0ac48903.gif

Your choice of lower clamps, when combined with the 5/8" Scott's adjustable mounting plate, obtains heights of 2 3/8" to 4 1/8" measured from the top of the upper triple to the centerline of the handlebars.

Plastic fairing is designed to support the Baja Designs Squadron LED Race light. The best, brightest and lightest LED light on the market today. The Squadron uses 4 Cree XML LEDs to produce 3600 lumens of usable light at 44watts and weighs just 12oz. With a very compact footprint, the Squadron is nearly impossible to kill with thermal protection circuitry and a limited lifetime warranty.

All aluminum construction mounted to both the upper and lower triple clamps to eliminate vibration and fatigue, black anodized matte black to keep reflection to zero, replacement parts will be available separately. Proudly Made in the USA.

Prices start at $359.95

See it here at Highway Dirt Bikes.

Frame mounted and fork strap mounted versions will also be available soon.

theantipaul 02-01-2013 10:19 AM

We start here, this is the style KTM triple clamp for this setup, versions to follow would be for Hondas, Yamahas and aftermarket triples, BRP etc.

http://i243.photobucket.com/albums/f...ps573d3eed.jpg

On go the Scott’s submt/side plate mt and the lower handlebar clamps, these are 2 1’2” with the submt the overall height to the centerline of the bars is 3 1/8”,

http://i243.photobucket.com/albums/f...pscc4a86ee.jpg

Adjustable Scott’s mounting plate,

http://i243.photobucket.com/albums/f...ps7f12a0a4.jpg

Top clamp,

http://i243.photobucket.com/albums/f...ps7e8a823d.jpg

Next comes the lower bracket,

http://i243.photobucket.com/albums/f...ps33c115a1.jpg

Then the first side plate,

http://i243.photobucket.com/albums/f...ps5eb1fa89.jpg

Then the lower side plate and spacer to tie it all together, the side plate is tapped for the M6 bolt and the only drilling required if needed is to drill through the lower side plate at the hole above the bolt and add a second bolt, we have found this to be pretty much unnecessary, but have kept it for unknown abuse.

http://i243.photobucket.com/albums/f...psf3efd6c9.jpg

Here are 2 optional Squadrons and hardware ready for mounting,

http://i243.photobucket.com/albums/f...ps7e8590f6.jpg

The squadrons mounted up,
http://i243.photobucket.com/albums/f...ps0ac71a5d.jpg

And with the fairing.

http://i243.photobucket.com/albums/f...psb3c9711a.jpg

http://i243.photobucket.com/albums/f...ps2a1ff398.jpg

The whole package weighs in at 7.5lbs, but that includes submt, lowers and top clamp, your bike will already have these,

http://i243.photobucket.com/albums/f...psdae8c316.jpg

So the assembly as it sits that can be removed to return to stock light, weighs in at 4.5lbs,

http://i243.photobucket.com/albums/f...psb72e9689.jpg

Spikehead 02-01-2013 01:54 PM

Kool. What's your estimated time of availability for a Yamaha WR250R?

Honkey Cat 02-01-2013 06:48 PM

kit
 
awesome, I have to see if it will work on my ktm 690 r

theantipaul 02-02-2013 06:33 AM

Quote:

Originally Posted by Spikehead (Post 20628165)
Kool. What's your estimated time of availability for a Yamaha WR250R?

Hey Spike, I have a PM into a buddy see if we can get it setup. YZ's, WR-F's, CRF's and CRF-X's aren't much of an issue, the front 2 fender bolt holes will need to be drilled and tapped through the top so that the lower bracket will mount.

With those the rest is easier to work around, but the WRR's and the CRF-L's will be a bit tougher with the key mount and speedo/instrument cluster. We'll have to see. YZ's, WR-F's, CRF's and CRF-X's will be the end of the month.

Quote:

Originally Posted by Honkey Cat (Post 20630191)
awesome, I have to see if it will work on my ktm 690 r

Honkey, what year 690 is it? I can look it up on microfiche if it's stock. Shoot me a pic of the upper triple.

wrk2surf 02-02-2013 04:30 PM

Your work looks second to none! Great Job and forward thinking!

dcparks 02-02-2013 09:54 PM

Slick!
 
any chance of an XR650L setup?

theantipaul 02-04-2013 08:29 AM

Quote:

Originally Posted by wrk2surf (Post 20636124)
Your work looks second to none! Great Job and forward thinking!

Thanks Mike.

Quote:

Originally Posted by dcparks (Post 20638013)
any chance of an XR650L setup?

DC, the issue with any XR is that if the upper triples are stock they have the lower clamps cast into them and that will not allow for the mounting of the Scott's/side plate mount,

Quote:

Originally Posted by theantipaul (Post 20626682)

But if you have an aftermarket upper triple or have done a CRF fork conversion, then most likely we can set you up.

Johnf3 02-04-2013 09:08 AM

That is the best set up I have seen yet. The KTM version should fit anything at least 10 years back. You would have to have a full DC conversion at 100W or more to run both squadrons plus battery charging, etc. I have converted my old 520 to full DC with a trailtech stator and would love to install this. Looks like it would bolt right up. Looks very well-made at a reasonable price.

Your KTM version should work on Husabergs back to 2004 also. Same basic clamps, except for offset and same stator/charging system. The '09 and up 'Bergs are full DC systems stock.

pfdskipper 02-04-2013 02:55 PM

Super Enduro
 
Great job on this Paul. You have put together a well thought out product. I sure would like to see a version of this offered for my Super Enduro!! I am running the emig triples with a sub-mount.

Do you think you will offer a compatible version of your product for my set-up? If yes, when do you anticipate having this available

How about sales for invidual pieces of your system? Is this possible?

Also, when are the plastic masks going to be available?

Thx
Bob

Yellow Pig 02-04-2013 07:56 PM

Got my fairing mounted today and had to go for a test spin despite the cold weather:

http://i4.photobucket.com/albums/y10...t/P1000819.jpg


The fairing works great. I installed mine in the lowest possible position since this is my trail bike. I'm 5'10" and at 80 mph the wind hits me in the goggles. It's a nice clean airflow with no buffeting. I like how it keeps the air pressure off the chest.




I'm using a wide beam squadron as my low beam mounted in the upper position and pointed slightly down to illuminate the area in front of the bike. In the lower slot I have a spot squadron as a high beam pointed straight ahead. The low beam is run through an LED PWM dimmer with a high beam bypass all controlled from the handlebar Hi/lLo switch. This way on low beam only the top spot LED is on at 40% power and on high beam both LEDs are on at 100% power.

http://i4.photobucket.com/albums/y10...t/P1000817.jpg


Low beam:
http://i4.photobucket.com/albums/y10...t/P1000815.jpg


High beam:
http://i4.photobucket.com/albums/y10...t/P1000816.jpg

http://i4.photobucket.com/albums/y10...t/P1000797.jpg


Side view:
http://i4.photobucket.com/albums/y10...t/P1000810.jpg


http://i4.photobucket.com/albums/y10...t/P1000811.jpg

wizz 02-04-2013 10:40 PM

are the lights frowned upon for street use? are there other options/configurations more freindly to passing motorists and such?

PDX Alamo 02-04-2013 10:48 PM

Quote:

Originally Posted by Spikehead (Post 20628165)
Kool. What's your estimated time of availability for a Yamaha WR250R?

I second that motion, I'm in. Have your hand guards on my WR now and they are top notch. You make it , I'll buy it !

Yellow Pig 02-05-2013 07:14 AM

Quote:

Originally Posted by wizz (Post 20652833)
are the lights frowned upon for street use? are there other options/configurations more freindly to passing motorists and such?

The lights are not DOT approved for street use, that is where the LED dimmer comes into play. For a low beam I only run one light the Flood patter and run it at 40% power.

Not perfect, but gets you by.

Honkey Cat 02-05-2013 02:13 PM

690
 
Quote:

Originally Posted by theantipaul (Post 20632612)
Hey Spike, I have a PM into a buddy see if we can get it setup. YZ's, WR-F's, CRF's and CRF-X's aren't much of an issue, the front 2 fender bolt holes will need to be drilled and tapped through the top so that the lower bracket will mount.

With those the rest is easier to work around, but the WRR's and the CRF-L's will be a bit tougher with the key mount and speedo/instrument cluster. We'll have to see. YZ's, WR-F's, CRF's and CRF-X's will be the end of the month.



Honkey, what year 690 is it? I can look it up on microfiche if it's stock. Shoot me a pic of the upper triple.

Will do tomorrow


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