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Search: Posts Made By: BadTA
Forum: Thumpers 06-24-2013, 10:11 AM
Replies: 4
Views: 392
Posted By BadTA
KTM Rallye Cam - Tuning Needed?

I just put a Rallye cam in my 625SXC and was wondering if I need to adjust the carb in any way.
Forum: Thumpers 06-24-2013, 09:49 AM
Replies: 3
Views: 407
Posted By BadTA
Ebay Radiator Hoses

Anybody ever buy hoses from ebay?

I am thinking about these in particular.
http://www.ebay.com/itm/New-Genuine-KTM-LC4-620-625-640-660-SILICONE-radiator-hose-kit-Black-/190662534706#vi-content
Forum: Thumpers 05-30-2013, 10:26 PM
Replies: 2
Views: 429
Posted By BadTA
Figured it out. The first disk (#2) is a hair...

Figured it out. The first disk (#2) is a hair larger than the rest and fits around the O-Ring. Any other disk will sit on top of the O-Ring.

I got my disks out of order and thats why it didn't...
Forum: Thumpers 05-30-2013, 09:36 PM
Replies: 2
Views: 429
Posted By BadTA
Clutch O-Ring

I am re-assembling my clutch (2004 KTM 625SXC LC4) and cannot seem to make it work WITH the O-Ring in the picture below. Without it, it works perfectly. Any ideas why and can I run without the...
Forum: Thumpers 05-18-2013, 10:14 AM
Replies: 18
Views: 876
Posted By BadTA
If you will send me your address I will gladly...

If you will send me your address I will gladly send you a case of your favorite beer!

http://img841.imageshack.us/img841/6765/img20130518111105.jpg
Forum: Thumpers 05-18-2013, 08:49 AM
Replies: 18
Views: 876
Posted By BadTA
I don't see one either in the manual or in my...

I don't see one either in the manual or in my bucket of parts.
Forum: Thumpers 05-17-2013, 07:00 PM
Replies: 18
Views: 876
Posted By BadTA
Some more pictures. The local shop thinks there...

Some more pictures. The local shop thinks there is something wrong within the transmission. A washer out of place or something. If I put the collar/needle bearing on, and just the inner basket, I...
Forum: Thumpers 05-17-2013, 01:54 PM
Replies: 18
Views: 876
Posted By BadTA
I have checked the idler gear. I tried it both...

I have checked the idler gear. I tried it both ways. I will try the install as you mention later today.

Thank you for your help!
Forum: Thumpers 05-17-2013, 12:28 PM
Replies: 18
Views: 876
Posted By BadTA
The washer is original and shows no real...

The washer is original and shows no real differences on either side.


http://img9.imageshack.us/img9/9799/screenshot20130517at124.png
...
Forum: Thumpers 05-16-2013, 10:10 PM
Replies: 18
Views: 876
Posted By BadTA
I'm running out of ideas here. The inner hub...

I'm running out of ideas here. The inner hub turns freely until I tighten down the hex nut, then it becomes difficult to turn. I have gone over the service manual and the micro fiche. I can't find...
Forum: Thumpers 05-15-2013, 08:41 AM
Replies: 18
Views: 876
Posted By BadTA
That's correct.

That's correct.
Forum: Thumpers 05-14-2013, 09:30 PM
Replies: 18
Views: 876
Posted By BadTA
I can confirm that there is indeed a washer (#28)...

I can confirm that there is indeed a washer (#28) and it does exist in my installation.

Any other thoughts?
Forum: Thumpers 05-14-2013, 01:49 PM
Replies: 18
Views: 876
Posted By BadTA
Clutch hard to turn

I am rebuilding my KTM 625 LC4 and am at the point where I am re-installing the clutch. I have put the clutch basket in and then the inner hub. At this point the inner hub turns freely. Now, when...
Forum: Thumpers 04-18-2013, 12:56 PM
Replies: 24
Views: 1,729
Posted By BadTA
No gasket material on the cylinder head. :( ...

No gasket material on the cylinder head. :(

Also, the cylinder head bolts were quite loose. :eek1
Forum: Thumpers 04-17-2013, 04:55 PM
Replies: 24
Views: 1,729
Posted By BadTA
All the shiny areas are where there is no gasket...

All the shiny areas are where there is no gasket material. There was coolant in the cylinder and you can even see it on the valves and surrounding area.

Also, I looked at the cylinder and found...
Forum: Thumpers 04-17-2013, 04:45 PM
Replies: 10
Views: 971
Posted By BadTA
Sorry, I don't have any pictures handy at the...

Sorry, I don't have any pictures handy at the moment. The de-compression shaft fell into the valve area and did some damage. It broke the casting of the cylinder head and such. I have flushed the...
Forum: Thumpers 04-16-2013, 03:32 PM
Replies: 10
Views: 971
Posted By BadTA
Whoa, that's a lot of bearings. Nearly $1,000 in...

Whoa, that's a lot of bearings. Nearly $1,000 in bearings!!! :baldy
Forum: Thumpers 04-16-2013, 01:44 PM
Replies: 10
Views: 971
Posted By BadTA
Ok. I'm gonna tear it down. Besides replacing...

Ok. I'm gonna tear it down. Besides replacing every bearing, gasket and seal are there any other things I should do?
Forum: Thumpers 04-16-2013, 01:31 PM
Replies: 10
Views: 971
Posted By BadTA
Unfortunately yes. :( Ugh, no desert...

Unfortunately yes. :(

Ugh, no desert without finishing dinner. I know.
Forum: Thumpers 04-16-2013, 01:09 PM
Replies: 10
Views: 971
Posted By BadTA
Aluminum Shavings in crankcase

Bike = 2004 KTM 625 LC4 SXC

About a year ago, I had a major failure in the cylinder head that basically broke the casting and other things. I have a new cylinder head now ready to install. ...
Forum: Thumpers 04-15-2013, 11:33 PM
Replies: 24
Views: 1,729
Posted By BadTA
Haha! So, seriously, do I worry about the...

Haha!

So, seriously, do I worry about the aluminum shavings? I am considering splitting the case.
Forum: Thumpers 04-15-2013, 07:26 PM
Replies: 24
Views: 1,729
Posted By BadTA
So....Head Gasket? Maybe? ...

So....Head Gasket? Maybe?

http://img818.imageshack.us/img818/7669/20130415185613.jpg (http://imageshack.us/photo/my-images/818/20130415185613.jpg/)
Forum: Thumpers 04-14-2013, 10:32 PM
Replies: 24
Views: 1,729
Posted By BadTA
Fun story. LOL. I"m glad to hear it had a...

Fun story. LOL.

I"m glad to hear it had a happy ending. I'm hoping for the same. I just don't want to tear the motor completely apart if I don't have to. I also don't want to go through a...
Forum: Thumpers 04-14-2013, 08:44 PM
Replies: 24
Views: 1,729
Posted By BadTA
Well that sounds a little more positive. I am...

Well that sounds a little more positive. I am going to pick the bike up tomorrow. I will begin tear down shortly after.

Now, should I tear the motor completely apart and replace bearings and...
Forum: Thumpers 04-12-2013, 04:10 PM
Replies: 24
Views: 1,729
Posted By BadTA
Another thing I would like to mention, the...

Another thing I would like to mention, the crankcase was drained and filled to the lower hash on the sight glass. The radiators were then filled. The bike was left on a stand overnight. The next...
Forum: Thumpers 04-12-2013, 02:51 PM
Replies: 24
Views: 1,729
Posted By BadTA
How do I check for a cracked head?

How do I check for a cracked head?
Forum: Thumpers 04-12-2013, 01:44 PM
Replies: 24
Views: 1,729
Posted By BadTA
UPDATE: There is definitely something bad going...

UPDATE: There is definitely something bad going on.

Good News: The water pump is no longer a problem.
Bad News: Topping off the radiators and starting the bike (cold) with the radiator cap...
Forum: Thumpers 04-03-2013, 02:50 PM
Replies: 24
Views: 1,729
Posted By BadTA
Well, the bike is at the shop. I should know...

Well, the bike is at the shop. I should know more by tomorrow.

Thanks everyone for your help!
Forum: Thumpers 03-30-2013, 12:16 PM
Replies: 24
Views: 1,729
Posted By BadTA
There is 90.6 hours (3800 miles) on the motor. ...

There is 90.6 hours (3800 miles) on the motor.

I am sure I am losing coolant and I am certain of where it is going. After replacing the water pump seal, I drained and replaced the oil. Rode it...
Forum: Thumpers 03-30-2013, 10:03 AM
Replies: 24
Views: 1,729
Posted By BadTA
Coolant in Crankcase - LC4

I have a 2004 KTM 625 SXC.

I recently discovered coolant in my crankcase (~18oz). So, I replaced the water pump seal as I assumed it was either that (which seems common) or something bigger. ...
Forum: Thumpers 07-19-2012, 09:06 PM
Replies: 2
Views: 319
Posted By BadTA
Coolant in Oil

So, before I begin tearing into the top end, any ideas what may cause this or what to check? It is definitely in the crankcase.

It is a 2004 KTM 625 SXC.

Help!!!
Forum: Tejas and the Gulf States 05-14-2012, 01:47 AM
Replies: 3
Views: 716
Posted By BadTA
Moving to San Antonio

Hello all!

I am moving to San Antonio in the following week and would like to meet up with some local riders. I would also like to know where are some good places to ride. I enjoy all types of...
Forum: Thumpers 10-03-2011, 12:02 PM
Replies: 27
Views: 21,674
Posted By BadTA
http://i62.photobucket.com/albums/h108/brillcosby/...

http://i62.photobucket.com/albums/h108/brillcosby/MrHorse1JPG.jpg
Forum: Thumpers 10-03-2011, 11:49 AM
Replies: 13
Views: 2,561
Posted By BadTA
I have made an attempt to replace these things...

I have made an attempt to replace these things and this is what I ended up with.

http://i4.photobucket.com/albums/y127/mmilano/2011-10-02140448.jpg
...
Forum: Thumpers 09-27-2011, 05:28 PM
Replies: 13
Views: 2,561
Posted By BadTA
Wow! Thank you very much...This clears up a lot.

Wow! Thank you very much...This clears up a lot.
Forum: Thumpers 09-26-2011, 05:53 PM
Replies: 13
Views: 2,561
Posted By BadTA
Rocker arm rollers...How to replace them?

I am rebuilding my top end and need to replace the rollers in the rocker arms. Seems like the roller pins are just pressed in, but I want to make sure.

Does anybody have any idea?

Bike = 2004...
Forum: Pics, pics, pics... 09-15-2011, 03:15 PM
Replies: 98
Views: 31,473
Posted By BadTA
Speed holes!

Speed holes!
Forum: Thumpers 09-13-2011, 01:57 PM
Replies: 3
Views: 1,456
Posted By BadTA
Do I really need a decompression lever?

I had a decompression shaft break off inside the cylinder head and cause some pretty good damage.

Anyway, I am putting my new cylinder head back together and was wondering if it would be a bad...
Forum: Thumpers 06-06-2011, 02:46 PM
Replies: 7
Views: 999
Posted By BadTA
I can swap the SAS plug over from my old head,...

I can swap the SAS plug over from my old head, right?
Forum: Thumpers 06-06-2011, 02:10 PM
Replies: 7
Views: 999
Posted By BadTA
KTM LC4 Cylinder Head

5843602020023 - CYL. HEAD CPL. LC4/SXC SAS 04

Can anybody tell me what this includes? Is it just the bare cylinder head? Does it include the "valve cover"?

Thanks!
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