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Search: Posts Made By: GoNOW
Forum: The Garage 12-23-2014, 05:34 PM
Replies: 130
Views: 7,677
Posted By GoNOW
Epoxy is brittle. I would worry about the...

Epoxy is brittle. I would worry about the vibration of the motor causing the wire to vibrate and that little movement, overtime could crack the epoxy. Then you have epoxy bits in the motor.
Forum: The Garage 12-23-2014, 05:32 PM
Replies: 130
Views: 7,677
Posted By GoNOW
Here is the secret about inside stator wiring....

Here is the secret about inside stator wiring. The oil does not conduct any amount of electricity that will affect anything. Most stators have that splice from the varnished coated clear copper...
Forum: The Garage 12-23-2014, 10:24 AM
Replies: 130
Views: 7,677
Posted By GoNOW
You confirmed the problem. I had a Goldwing do...

You confirmed the problem. I had a Goldwing do the exact same thing, but it was more intermittent. Finally cut out at the shop and I happen to have my meter on one of the pickup coils. As the bike...
Forum: The Garage 12-23-2014, 10:03 AM
Replies: 130
Views: 7,677
Posted By GoNOW
Now you are confusing me. On a DC-CDI...

Now you are confusing me.

On a DC-CDI system, you have 12V from the battery going to the CDI. Yes you also have a stator making power to charge the battery, but it's not part of the ignition...
Forum: The Garage 12-23-2014, 01:23 AM
Replies: 130
Views: 7,677
Posted By GoNOW
The sad part is that connector comes apart really...

The sad part is that connector comes apart really easily. The yellow bit comes out, then the terminals inside pull out when you press down a little springy part.
Cut the old wire off the terminal,...
Forum: The Garage 12-23-2014, 01:17 AM
Replies: 130
Views: 7,677
Posted By GoNOW
Thank you. That really helps. What you have is an...

Thank you. That really helps. What you have is an AC-CDI system. An AC-CDI system uses a signal or charge coil to make power for the spark, and a pickup coil so it knows when to trigger it. The...
Forum: The Garage 12-22-2014, 11:41 AM
Replies: 130
Views: 7,677
Posted By GoNOW
Can you post up a photo of the old stator,...

Can you post up a photo of the old stator, including a closeup of the connectors. The detailed the better. New stator too if you have it.

I was under the impression it's a DC-CDI system based on...
Forum: The Garage 12-22-2014, 04:28 AM
Replies: 130
Views: 7,677
Posted By GoNOW
You will see a change in resistance when things...

You will see a change in resistance when things get warm, but not that big of a change. You are on the right track.

However, before condemning it, test right at the stator wires now. Unplug it...
Forum: Crazy-Awesome almost Dakar racers (950/990cc) 12-21-2014, 10:58 AM
Replies: 12
Views: 464
Posted By GoNOW
Your thinking it's the older dirtbike AC-CDI...

Your thinking it's the older dirtbike AC-CDI system. It's not. The left side just charges the battery. Same way a car with a busted alternator will run just fine, until the battery goes dead.
Forum: Crazy-Awesome almost Dakar racers (950/990cc) 12-20-2014, 08:53 PM
Replies: 12
Views: 464
Posted By GoNOW
The pickup coil in charge of the spark plug...

The pickup coil in charge of the spark plug firing is on the right side of the motor. Nothing you can do to the left side stator will stop it from running, assuming the battery is charged. It will...
Forum: The Garage 12-20-2014, 11:28 AM
Replies: 130
Views: 7,677
Posted By GoNOW
Looking at the wiring diagram for the ignition...

Looking at the wiring diagram for the ignition system, the one in the diagram above is a AC-CDI system. DR250Djebel bike is DC-CDI. So differences exist in that too.
Forum: The Garage 12-19-2014, 12:00 AM
Replies: 130
Views: 7,677
Posted By GoNOW
I have had a weak coil cause this. With a new...

I have had a weak coil cause this. With a new plug, I was good for an hour or so. Then it would sputter and die. Still had spark, but not enough. Installing a new plug would make it run perfect...
Forum: The Garage 12-15-2014, 02:55 AM
Replies: 27
Views: 2,384
Posted By GoNOW
I hate wasting time looking for things. However,...

I hate wasting time looking for things. However, I also hate spending the time organizing things.

My organizational system is based on how often I access it. The boxes with fuel line, PVC pipe...
Forum: The Garage 12-14-2014, 01:34 PM
Replies: 13
Views: 1,130
Posted By GoNOW
It's the metal tube in the arm that pretzels. ...

It's the metal tube in the arm that pretzels. You can't just buy it, but you have to buy the entire arm/motor assembly. Most of the time, it's the same price to buy another kit with everything in it.
Forum: The Garage 12-14-2014, 01:46 AM
Replies: 13
Views: 1,130
Posted By GoNOW
Another vote for the Mighty Mules, but they make...

Another vote for the Mighty Mules, but they make a Automatic Gate Lock (FM143) that will lock when the gate is closed. The Mules arms are really not heavy duty built and will bend if it's pressed...
Forum: The Garage 12-14-2014, 01:24 AM
Replies: 27
Views: 2,384
Posted By GoNOW
None of this is hording. Having several 20'...

None of this is hording. Having several 20' shipping containers overflowing with stuff in addition to the shop of tools and more stuff, :D......is also not hording. It's called having spares and the...
Forum: The Garage 12-11-2014, 02:21 AM
Replies: 18
Views: 741
Posted By GoNOW
Good point I missed. Just do all 3. 1) Put...

Good point I missed. Just do all 3.
1) Put fuel stabilizer in the tank.
2) Run it out of fuel.
3) Drain what little is left out of the carb.

The big problem I would find is leaving the fuel...
Forum: The Garage 12-09-2014, 11:43 PM
Replies: 18
Views: 741
Posted By GoNOW
A scooter will have a smaller carb with smaller...

A scooter will have a smaller carb with smaller passageways then about anything else out there. They clog up faster because of it.

At least in the US, the quality of fuel is really poor and has...
Forum: The Garage 12-09-2014, 12:40 PM
Replies: 12
Views: 680
Posted By GoNOW
I don't know of that meter is auto ranging. It...

I don't know of that meter is auto ranging. It might be something higher. We need an accurate number before we can say of you have a phantom draw.

You might also have a bad R/R. They can go bad...
Forum: The Garage 12-09-2014, 12:27 PM
Replies: 18
Views: 741
Posted By GoNOW
No fuel stabilizer is going to last 2 years. Best...

No fuel stabilizer is going to last 2 years. Best if you drain it entirely out of the tank and carb. Also remove the battery and plan on replacing it when you return in 2 years.
Forum: Thumpers 12-06-2014, 11:09 AM
Replies: 12
Views: 555
Posted By GoNOW
90% of the bike do put out more then 14V with the...

90% of the bike do put out more then 14V with the regulator disconnected, at idle. However, I have found a few that don't. I can't remember off the top of my head what ones they are.

Voltage is...
Forum: Thumpers 12-06-2014, 12:00 AM
Replies: 12
Views: 555
Posted By GoNOW
Looks like a standard charging system to me....

Looks like a standard charging system to me. Everyone else has it right.
You should never have any continuity between any of the three white/yellow (can't read the wiring diagram) and ground, with...
Forum: Thumpers 12-04-2014, 09:32 PM
Replies: 12
Views: 555
Posted By GoNOW
Yes you can test it. However, husky is a bit...

Yes you can test it. However, husky is a bit different in how they wire things. Can you take a photo or scan the wiring diagram out of the service manual and pm it to me? My husky collection is a...
Forum: The Garage 12-02-2014, 11:01 PM
Replies: 130
Views: 7,677
Posted By GoNOW
Here is hoping the Chinese stator is any good. I...

Here is hoping the Chinese stator is any good. I have had so-so luck with them in the past. They work electrically fine, well it got the scooter out the door, but I have had issues with the bolt...
Forum: The Garage 12-02-2014, 07:10 PM
Replies: 130
Views: 7,677
Posted By GoNOW
Note that is your stator is wired like the above,...

Note that is your stator is wired like the above, 3 yellow or white wires into one connector, and 2 other wires into another connector, then it's a DC-CDI system.
AKA, the ignition system runs off...
Forum: The Garage 11-30-2014, 10:02 AM
Replies: 118
Views: 6,796
Posted By GoNOW
Been a Toyota fan since the late 80s. Got very...

Been a Toyota fan since the late 80s. Got very tired of buying the extended warranty for every new domestic truck knowing full well it would save me money before the truck hit 100k. Mostly in...
Forum: Crazy-Awesome almost Dakar racers (950/990cc) 11-28-2014, 02:10 PM
Replies: 121
Views: 13,075
Posted By GoNOW
Does anyone have the date of manufacture of these...

Does anyone have the date of manufacture of these failed tires?

I ask because it seems like modern tires rubber compound seems to get very hard and brittle around 5 years of age. But older tires...
Forum: Crazy-Awesome almost Dakar racers (950/990cc) 11-28-2014, 11:24 AM
Replies: 121
Views: 13,075
Posted By GoNOW
Agree. That tire is far too wide for that skinny...

Agree. That tire is far too wide for that skinny rim. Add in low air pressure, and it would case excessive flexing around the edge. It's only time and the rubber will give and split just like it did...
Forum: Crazy-Awesome almost Dakar racers (950/990cc) 11-26-2014, 12:43 PM
Replies: 17
Views: 1,226
Posted By GoNOW
I put some videos up a long time ago. ...

I put some videos up a long time ago.
https://www.youtube.com/user/ADVGoNOW

I think in the video I still have the stock fuel pump connected as a backup. I had it fail a few years later and the...
Forum: Crazy-Awesome almost Dakar racers (950/990cc) 11-25-2014, 08:04 PM
Replies: 17
Views: 1,226
Posted By GoNOW
Yep. Since the vacuum pumps tend to free flow...

Yep. Since the vacuum pumps tend to free flow when not pumping, combined with hot pressurized tanks and long lean angle, can cause the carbs to flood into the cylinders.

On my 950, I installed...
Forum: The Garage 11-25-2014, 02:06 AM
Replies: 10
Views: 1,105
Posted By GoNOW
The inner spacer is the same length as the inside...

The inner spacer is the same length as the inside space of the hub, between the two lips. You can measure both with a caliper and check. I would prefer the spacer be a touch longer as it's better to...
Forum: Crazy-Awesome almost Dakar racers (950/990cc) 11-23-2014, 07:18 PM
Replies: 17
Views: 1,226
Posted By GoNOW
http://www.amazon.com/Valve-Vacuum-Petcock-Scooter...

http://www.amazon.com/Valve-Vacuum-Petcock-Scooter-Moped/dp/B00D7N8HRK

This solves the flooding when parked problem.
Forum: The Garage 11-22-2014, 06:50 PM
Replies: 15
Views: 951
Posted By GoNOW
What retrain? I have every ASE electrical cert...

What retrain? I have every ASE electrical cert they make. Not much more I can do.

Your right about about seeing about 13.52V to change on my KTM. I do. It ranges between 13.8 and 14.2 when...
Forum: The Garage 11-22-2014, 02:01 PM
Replies: 15
Views: 951
Posted By GoNOW
I am not confused at all. Just a bit more...

I am not confused at all. Just a bit more experience solving bike and watercraft electrical issues in the shop.

I just checked the battery in my KTM. It reads 13.52 volts. So it must be charging....
Forum: The Garage 11-22-2014, 02:40 AM
Replies: 15
Views: 951
Posted By GoNOW
Yep. This is why I have a volt meter on my bike. ...

Yep. This is why I have a volt meter on my bike. However, oxygenrace question was not the batteries current state of charge, but if it was charging or discharging. Without knowing battery type or...
Forum: The Garage 11-21-2014, 09:48 PM
Replies: 15
Views: 951
Posted By GoNOW
You won't see 10 amps into or out of the battery...

You won't see 10 amps into or out of the battery on such a small bike. Goldwing, sure. But not a small bike like a WR.

Your voltage readings are a guess, an educated guess, but far from fool...
Forum: The Garage 11-21-2014, 07:34 PM
Replies: 15
Views: 951
Posted By GoNOW
Yes, but you need a meter that will do at least...

Yes, but you need a meter that will do at least 10 amps DC.

1) Set the meter to the amps DC scale.
2) Disconnect the negative wire from the battery.
3) Connect one lead from the meter to the...
Forum: Crazy-Awesome almost Dakar racers (950/990cc) 11-21-2014, 02:33 PM
Replies: 9
Views: 620
Posted By GoNOW
I think the how covers changing the water pump...

I think the how covers changing the water pump seals, shafts and bearings. No press needed. Tap out the old bearings with a screwdriver and hammer. Tap in the new ones by putting the bearings in the...
Forum: Crazy-Awesome almost Dakar racers (950/990cc) 11-20-2014, 11:54 PM
Replies: 9
Views: 620
Posted By GoNOW
I would put the job at about 2 hours if you have...

I would put the job at about 2 hours if you have ever done a water pump before. Maybe 3 to be on the safe side. So $220-$360 in labor is about right. Any shop in SF is going to be higher due to rent....
Forum: West California, the desert southwest and whatever is left 11-20-2014, 11:23 PM
Replies: 4
Views: 461
Posted By GoNOW
I was not aware we had eastern war lords in the...

I was not aware we had eastern war lords in the LA area.
Does it need a mount for a 50 cal on top?
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