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Search: Posts Made By: DanTheMan07
Forum: Thumpers 12-23-2014, 10:40 AM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Clutch spring free length standard- 44.7mm ...

Clutch spring free length

standard- 44.7mm
service limit- 43.1
Forum: Thumpers 11-26-2014, 10:34 AM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
I did the wooden pry bar and feeler gages to get...

I did the wooden pry bar and feeler gages to get it apart.
Forum: Thumpers 11-26-2014, 09:55 AM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
What would i be looking for? Case gasket not...

What would i be looking for? Case gasket not correct? or the mating surface not flat enough?
Forum: Thumpers 11-26-2014, 09:25 AM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
It is a lot of oil that comes out. That pic is...

It is a lot of oil that comes out. That pic is just a few minutes after warmup. A 1 mile ride and its dripping off the case.
Forum: Thumpers 11-25-2014, 09:11 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Yup trimmed it off. I'll just add more sealant...

Yup trimmed it off. I'll just add more sealant and hope it works.
Forum: Thumpers 11-25-2014, 08:13 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
When I rebuilt yes. Why?

When I rebuilt yes.


Why?
Forum: Thumpers 11-25-2014, 07:49 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Its on the back side of the motor (intake side)....

Its on the back side of the motor (intake side). Leak started from under the gasket. Clearly visible when i just started the motor, it began to weep out. The pic was taken after warm up.
Forum: Thumpers 11-25-2014, 07:42 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Motor has about 30 miles on it. I used a...

Motor has about 30 miles on it.

I used a cometic set when i put together, and yes i added a dab of sealant. But guess not enough.

Can i reuse the base gasket? just add more sealant?
Forum: Thumpers 11-25-2014, 06:47 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Found the leak. On the bottom of the base gasket...

Found the leak. On the bottom of the base gasket and top of the case.

Any hope of repairing without tear down.? Or if I do tear down can all the gaskets be reused? I guess worst case it can be...
Forum: Thumpers 11-24-2014, 10:05 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
A little oil and flour, you think i can deep fry...

A little oil and flour, you think i can deep fry the leak closed :rofl
Forum: Thumpers 11-24-2014, 09:08 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Going to try the talc foot powder to see if i...

Going to try the talc foot powder to see if i locate the origin
Forum: Thumpers 11-24-2014, 07:17 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Oil Leak

Just finished a fresh rebuild and i have an oil leak :baldy Cant figure out where it is coming from. Oil on the top of crank case and clutch cover then dripping off the bottom. Not present when the...
Forum: Thumpers 10-26-2014, 07:42 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
While rotating the crank counter clockwise watch...

While rotating the crank counter clockwise watch the valves open and close. When you see the intake valves open you are on the intake stroke. Once they close, you start the compression stroke and the...
Forum: Thumpers 10-21-2014, 10:33 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
the 650 book works fine. I dint try with the 600...

the 650 book works fine. I dint try with the 600 boot, but given there is very little clearance with the 650 boot. the 600 will not work.
Forum: Thumpers 10-21-2014, 07:32 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Throttle tube and cable. Hot start button to...

Throttle tube and cable. Hot start button to replace the hot start lever/cable.

I'm in the middle of doing the same now.
Forum: Thumpers 09-15-2014, 01:25 AM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
bummer. so much for looking cool.

bummer. so much for looking cool.
Forum: Thumpers 09-10-2014, 06:19 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Going for a different look. The PVC is a mock up,...

Going for a different look. The PVC is a mock up, but want to come out under the footpeg.
Forum: Thumpers 09-10-2014, 03:49 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
anyone with an aftermarket header care to put...

anyone with an aftermarket header care to put some calipers on it and take a measurement? I think im going to build a set with 1.25 coming from the ports into a 1.5 collector and exhaust.

Any...
Forum: Thumpers 09-04-2014, 01:16 AM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Tube size :evil

Tube size :evil
Forum: Thumpers 09-02-2014, 06:18 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Custom headers for xr600

Looking to make a set of custom headers for the xr. But what size tubing for the headers? I cant find any numbers on what the mfrs are using. then into what size collector? Stock looks to be 1" id...
Forum: Thumpers 08-14-2014, 10:01 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
think i dodged a bullet. pulled it back out,...

think i dodged a bullet. pulled it back out, cleaned the threads and back together no problem. Getting a beer to celebrate.
Forum: Thumpers 08-14-2014, 09:22 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
more motor build q's

So putting on the cylinder tonight, three of the bolts torque to spec, the third i can feel will strip if i continue to tighten. What to do just leave it alone? or pull and repair?
Forum: Thumpers 08-14-2014, 05:20 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Cool thx! Thats about what it is. but closer...

Cool thx!

Thats about what it is. but closer to .010 and .016 from my measuring.
Forum: Thumpers 08-13-2014, 10:09 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Piston ring gap

Installing new 100mm JE piston and trying to decipher the ring gap. From the website

top ring
ring gap = bore X .0045"

Second ring
gap= bore X .0050"

Given bore = 3.937
Forum: Thumpers 07-11-2014, 11:59 AM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Cool! Getting the cases vapor blasted, all...

Cool!

Getting the cases vapor blasted, all bearings need to come out.
Forum: Thumpers 07-10-2014, 11:12 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
:thumbup Next question =) the...

:thumbup



Next question =)

the shift drum needle bearing. So i destroyed it getting it out, then had to grind the outer race until it was thin enough to get out, but... went a little too far...
Forum: Thumpers 07-09-2014, 11:46 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Wow the cost of new gears is $$$! Anyone have a...

Wow the cost of new gears is $$$! Anyone have a good set of used 3rd and 4th laying around?
Forum: Thumpers 07-08-2014, 10:57 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Thats good news:D thx!

Thats good news:D thx!
Forum: Thumpers 07-08-2014, 09:31 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
xr600 rebuild..

Is it advisable to reuse the crank case bearings (balancer, crank shaft, main drive and transmission) once they have been removed from the cases? Looking to vapor blast the entire engine case and it...
Forum: Thumpers 06-28-2014, 04:03 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
nevermind, had a few wires mixed up.

nevermind, had a few wires mixed up.
Forum: Thumpers 06-28-2014, 03:47 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
it test's ok, also switched it with another one i...

it test's ok, also switched it with another one i had laying around.
Forum: Thumpers 06-28-2014, 02:42 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Well replaced the CDI and nothing.... Should...

Well replaced the CDI and nothing....

Should i be receiving an output voltage from the CDI to the coil?

Do i need the AC regulator side of the circuit hooked up?
Forum: Thumpers 06-22-2014, 08:08 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Yup all checks out.

Yup all checks out.
Forum: Thumpers 06-22-2014, 06:24 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
Thanks. More and more it's pointing to the cdi....

Thanks. More and more it's pointing to the cdi. Where can you get an aftermarket?
Forum: Thumpers 06-22-2014, 12:44 PM
Replies: 10,954
Views: 1,556,546
Posted By DanTheMan07
So im starting a project of restoring/modifying...

So im starting a project of restoring/modifying an 93 xr600 that i received in boxes. I was told the motor was running before it was taken apart and i want to get the electronics figured out before i...
Forum: Asia 01-22-2014, 06:39 PM
Replies: 1,661
Views: 228,011
Posted By DanTheMan07
Unbelievable, very sad to hear this. RIP Herc...

Unbelievable, very sad to hear this. RIP Herc...
Forum: Thumpers 12-15-2013, 06:22 PM
Replies: 19,858
Views: 2,303,688
Posted By DanTheMan07
I had to beat mine like it sh!t on my carpet.

I had to beat mine like it sh!t on my carpet.
Forum: Thumpers 12-14-2013, 11:06 PM
Replies: 19,858
Views: 2,303,688
Posted By DanTheMan07
To remove the steering stem from the lower triple...

To remove the steering stem from the lower triple you have to pound it out, if you dont have a press. Its a tight fit putting it back in. So i think he put the stem in the freezer to get it to shrink...
Forum: Ride reports 12-14-2013, 12:21 AM
Replies: 4,009
Views: 1,964,675
Posted By DanTheMan07
Subscribed!

Subscribed!
Forum: Thumpers 12-14-2013, 12:19 AM
Replies: 19,858
Views: 2,303,688
Posted By DanTheMan07
Sorry?! :rofl:rofl Well you were able to...

Sorry?! :rofl:rofl

Well you were able to nail the issue quickly so thats a plus.

What you doing in Bangkok....ah i see the ride report something new to follow looks like i got some catching up...
Showing results 1 to 40 of 144

 
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