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Search: Posts Made By: El Ponkin
Forum: Thumpers Yesterday, 01:51 AM
Replies: 1
Views: 166
Posted By El Ponkin
Presume you have an FI Light and it is blinking 8...

Presume you have an FI Light and it is blinking 8 SHORT blinks and for your year model the Owners Manual fault tables show that to indicate the throttle sensor at fault. As per the troubleshooting...
Forum: Thumpers 12-19-2014, 03:06 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Updated Fault Table H adding more info on...

Updated Fault Table H adding more info on Regulator Rectifier and also the Stator Connector.
Andy
Forum: Thumpers 12-17-2014, 12:23 PM
Replies: 19,873
Views: 2,306,387
Posted By El Ponkin
Thanks all for the help that's enough info to get...

Thanks all for the help that's enough info to get it fixed up, appreciate the quick replies.

Andy
Forum: Thumpers 12-17-2014, 04:07 AM
Replies: 19,873
Views: 2,306,387
Posted By El Ponkin
I have checked both chassis and engine parts...

I have checked both chassis and engine parts catalogue and the connectors are not identified, can you give me more info please.
Andy
Forum: Thumpers 12-17-2014, 01:40 AM
Replies: 19,873
Views: 2,306,387
Posted By El Ponkin
I have got me a spare engine from a crashed bike...

I have got me a spare engine from a crashed bike but they sliced the electrical connectors off the looms from the engine.
So I can swap it in and out easy I want to stick with the OEM electrical...
Forum: Thumpers 12-17-2014, 01:17 AM
Replies: 43
Views: 15,938
Posted By El Ponkin
Speak a little louder and KTM may hear you and...

Speak a little louder and KTM may hear you and sponsor me :evil
Well I can dream can't I
Andy
Forum: Thumpers 12-16-2014, 12:33 PM
Replies: 19,873
Views: 2,306,387
Posted By El Ponkin
Thanks mate just want to keep adding to it now so...

Thanks mate just want to keep adding to it now so we eventually cover everything.
Andy
Forum: Thumpers 12-16-2014, 02:49 AM
Replies: 19,873
Views: 2,306,387
Posted By El Ponkin
My troubleshooting guide has info on rockers and...

My troubleshooting guide has info on rockers and yes both mods of the rocker design fail.
Also on there is how to check your Regulator/Rectifier output.
Give it a go and let me know what you...
Forum: Thumpers 12-14-2014, 04:06 AM
Replies: 5
Views: 457
Posted By El Ponkin
Give my troubleshooting guide a go. Linky in my...

Give my troubleshooting guide a go. Linky in my sig line.

Andy
Forum: Thumpers 12-09-2014, 12:35 AM
Replies: 23
Views: 1,832
Posted By El Ponkin
Thanks to Calco 88 added pics of throttle body...

Thanks to Calco 88 added pics of throttle body gears and info on cheap replacement regulator/Rectifier.
Andy
Forum: Thumpers 12-09-2014, 12:10 AM
Replies: 24
Views: 967
Posted By El Ponkin
I don't think stripped teeth would be the issue,...

I don't think stripped teeth would be the issue, I would say looking at the construction that the plastic gear teeth would wear and create free play, as there is an input via the drive motor to...
Forum: Thumpers 12-08-2014, 10:48 PM
Replies: 24
Views: 967
Posted By El Ponkin
That info on the throttle body disassembly is...

That info on the throttle body disassembly is gold and the first time I have seen someone get it apart, thanks for sharing.
Andy
Forum: Thumpers 12-08-2014, 12:25 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Thanks to LukasM for the pic of the stators -...

Thanks to LukasM for the pic of the stators - Updated Fault Table H.
Andy
Forum: Thumpers 12-08-2014, 12:14 PM
Replies: 107
Views: 10,065
Posted By El Ponkin
Great work and great pictures, the bearing P/N...

Great work and great pictures, the bearing P/N reveals its class of fit from the lowest quality bearing which is a C2 up to an instrument quality bearing at C9, in this case the bearing is a C4 so it...
Forum: Thumpers 12-06-2014, 11:47 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
I have posted this up fairly quickly just to get...

I have posted this up fairly quickly just to get it all in, let me know any corrections or additions. Hope it helps.

Andy
Forum: Thumpers 12-06-2014, 11:40 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Reserved for future chapter O

Reserved for future chapter O
Forum: Thumpers 12-06-2014, 11:40 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Reserved for future chapter N

Reserved for future chapter N
Forum: Thumpers 12-06-2014, 11:36 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table M – Clutch<?xml:namespace prefix =...

Fault Table M – Clutch<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
· Clutch lever pulls to the bar and doesn’t operate – Slave cylinder seal...
Forum: Thumpers 12-06-2014, 11:29 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table L – Air<?xml:namespace prefix = "o"...

Fault Table L – Air<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
· Check rubber sleeve has not disconnected between throttle body and...
Forum: Thumpers 12-06-2014, 11:29 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table K - General Wiring<?xml:namespace...

Fault Table K - General Wiring<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
· Many wiring faults occur in the Battery/Fuse Box area and the...
Forum: Thumpers 12-06-2014, 11:28 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table J – Fuel<?xml:namespace prefix = "o"...

Fault Table J – Fuel<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
· Check audible fuel pump noise when the key is turned on – check power to...
Forum: Thumpers 12-06-2014, 11:28 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table I – Ignition<?xml:namespace prefix =...

Fault Table I – Ignition<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
· Check spade connectors to the Ignition coil – re-crimp if...
Forum: Thumpers 12-06-2014, 11:27 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table H - Electrical:<?xml:namespace prefix...

Fault Table H - Electrical:<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
· Check Battery Volts – Should be 13.0v if it was fully charged,...
Forum: Thumpers 12-06-2014, 11:27 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table G – Noises<?xml:namespace prefix =...

Fault Table G – Noises<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
· Top End noise is indicative of incorrectly shimmed valves or more...
Forum: Thumpers 12-06-2014, 11:26 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table F - Reluctant...

Fault Table F - Reluctant starting:<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
· Check Battery Volts sufficient and starter turning over at...
Forum: Thumpers 12-06-2014, 11:25 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table E - EFI – No FI Light <?xml:namespace...

Fault Table E - EFI – No FI Light <?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
· Test – With the spark plug removed and attached to the plug...
Forum: Thumpers 12-06-2014, 11:25 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table D – Engine not even turning over when...

Fault Table D – Engine not even turning over when you press the button <?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
· Check Battery Volts...
Forum: Thumpers 12-06-2014, 11:24 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table C - Stalling and throttle...

Fault Table C - Stalling and throttle issues<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
(Refer to my KTM690 EFI Idiots Guide chapter on...
Forum: Thumpers 12-06-2014, 11:24 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table B - EFI – FI Light...

Fault Table B - EFI – FI Light Flashes<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
If any sensors go outside limits you will get a flashing...
Forum: Thumpers 12-06-2014, 11:23 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Fault Table A – EFI Basics<?xml:namespace prefix...

Fault Table A – EFI Basics<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
Carry out the following basic EFI test/resets as they will fix a lot...
Forum: Thumpers 12-06-2014, 11:23 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
Index of Faults For each fault below refer...

Index of Faults

For each fault below refer to the referenced fault tables A – L<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
1. The FI...
Forum: Thumpers 12-06-2014, 11:22 PM
Replies: 23
Views: 1,832
Posted By El Ponkin
KTM 690 Troubleshooting Guide

Introduction<?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p>
<o:p></o:p>
My attempt here is to produce a useable troubleshooting guide to help people...
Forum: Thumpers 12-01-2014, 12:43 PM
Replies: 107
Views: 10,065
Posted By El Ponkin
My aftermarket ROTOR puller worked fine it was...

My aftermarket ROTOR puller worked fine it was just the 35mm one for the primary gear that was an interference fit.
The Primary gear does pull off a lot easier than the rotor once you have the...
Forum: Thumpers 12-01-2014, 12:29 PM
Replies: 25
Views: 1,575
Posted By El Ponkin
This article explains but in the 690 case the...

This article explains but in the 690 case the inline filter was introduced by a Tech Bulletin and was found to cause more issues than it was meant to prevent, when you remove the fuel line clamp at...
Forum: Thumpers 12-01-2014, 03:48 AM
Replies: 25
Views: 1,575
Posted By El Ponkin
Have a read through my idiots guide -...

Have a read through my idiots guide - troubleshooting and stories chapter, link in my sig line,

If the bike shuts down exactly the same time every time it is either fuel supply or the EFI is...
Forum: Australia 12-01-2014, 01:18 AM
Replies: 61
Views: 3,793
Posted By El Ponkin
Yes I have to say I have produced a fair bit of...

Yes I have to say I have produced a fair bit of free advertising with my threads:

KTM 690 EFI Idiots Guide (ADV Rider Mag)...
Forum: Australia 12-01-2014, 12:38 AM
Replies: 61
Views: 3,793
Posted By El Ponkin
Just the pic Cruz, Yeh Tiggs...

Just the pic Cruz,

Yeh Tiggs unfortunately the bike is out of warranty but I have to say KTM have always done the right thing by me in the past on my 950/990 so I hold out some hope on this...
Forum: Australia 11-30-2014, 11:47 PM
Replies: 61
Views: 3,793
Posted By El Ponkin
There is a period of mourning that you should...

There is a period of mourning that you should respect :cry
Too early for speculation but looks like a manufacturing flaw in the main input shaft that appears to be a fairly isolated occurrence...
Forum: Thumpers 11-29-2014, 04:08 PM
Replies: 24
Views: 967
Posted By El Ponkin
You could be bang on the money with the voltage...

You could be bang on the money with the voltage regulator, could also be a failing battery but you should notice that through poor turn over during starting.

The fact you have an FI Light would...
Forum: Thumpers 11-29-2014, 11:51 AM
Replies: 107
Views: 10,065
Posted By El Ponkin
All good , managed to borrow the KTM tooling. ...

All good , managed to borrow the KTM tooling.

Andy
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