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Search: Posts Made By: moto_psycho
Forum: Thumpers 05-16-2013, 12:02 PM
Replies: 9
Views: 748
Posted By moto_psycho
Got a feeling this one is going to end up on...

Got a feeling this one is going to end up on eBay... :cry
Forum: Thumpers 05-16-2013, 11:13 AM
Replies: 9
Views: 748
Posted By moto_psycho
Ok, got it running, still got the horrible noise....

Ok, got it running, still got the horrible noise. And I'm almost completely certain it is the crank bearings again... there is no oil pressure in the external lines at all...
Forum: Thumpers 05-16-2013, 08:32 AM
Replies: 9
Views: 748
Posted By moto_psycho
New HT and plug, no avail. The bike runs well...

New HT and plug, no avail. The bike runs well enough on choke, but as soon as I open the throttle it splutters until I give it about 3/4 to full throttle... sounds like blocked idle jet, but surely...
Forum: Thumpers 05-15-2013, 01:15 PM
Replies: 9
Views: 748
Posted By moto_psycho
Carb ran fine before hand, no changes affecting...

Carb ran fine before hand, no changes affecting jetting requirements. Just thought about 1 miniscule little extra possibility, when I took the spark plug cap off, the rubber insulation broke. Perhaps...
Forum: Thumpers 05-15-2013, 12:45 PM
Replies: 9
Views: 748
Posted By moto_psycho
KTM 640 close to breaking point!!!! ARGHH!!

I apologize for having many a threads about this bike, they all seemed like different problems.

OK! So, I completely stripped and rebuild the bike, new conrod + piston. Put it back together, ran...
Forum: Thumpers 05-14-2013, 11:19 AM
Replies: 2
Views: 268
Posted By moto_psycho
http://s3.postimg.org/xezeus2r3/Ex_n_Z8_Umlhr22_UW...

http://s3.postimg.org/xezeus2r3/Ex_n_Z8_Umlhr22_UWMKy1efm7f_M67f8p_YB_p_VDXvvn7o_Y.jpg...
Forum: Thumpers 05-14-2013, 11:10 AM
Replies: 2
Views: 268
Posted By moto_psycho
My impatience overcame my laziness, spigot...

My impatience overcame my laziness, spigot 29.95mm hole 30.00mm
Forum: Thumpers 05-14-2013, 09:36 AM
Replies: 2
Views: 268
Posted By moto_psycho
Anyone tried the ktm 640 heavy flywheel?

Hi, it is raining rather muchly and half my engine is open under a tarp atm. Can anyone please measure more me or on spares or anything they have either the spigot diameter or hole diameter for where...
Forum: Thumpers 05-11-2013, 08:31 AM
Replies: 5
Views: 431
Posted By moto_psycho
How many fatter? Got a current jetting I can go...

How many fatter? Got a current jetting I can go by?

And yes I have the high flow head!

Nearest dyno is 40 miles away.. donations? :evil
Forum: Thumpers 05-11-2013, 06:06 AM
Replies: 5
Views: 431
Posted By moto_psycho
KTM 640 Rally cam?

Is it worth it? I've done loads of searching but people only seem to have done it in line with other mods, no specific reviews relating just to the cam? Finger is hovering over the 'complete...
Forum: Thumpers 05-08-2013, 10:18 PM
Replies: 18
Views: 678
Posted By moto_psycho
More problems than I've ever had before, there is...

More problems than I've ever had before, there is mire sealant because I removed it and fiitted it 3 bloody times troubleshooting! Closest thing I can find matching the sound is an adventure with the...
Forum: The perfect line and other riding myths 05-08-2013, 12:05 PM
Replies: 4
Views: 609
Posted By moto_psycho
Aww come on guys, I was expecting stories at...

Aww come on guys, I was expecting stories at least!! :rofl Only reason I'm asking is I'm pretty set on using my 640-e in the local hare and hounds once I get it running nice! I know even after...
Forum: Thumpers 05-08-2013, 10:52 AM
Replies: 18
Views: 678
Posted By moto_psycho
Clutch side apart, all bearings are fine, oilways...

Clutch side apart, all bearings are fine, oilways clear, nuts tight...
Forum: Thumpers 05-08-2013, 10:17 AM
Replies: 18
Views: 678
Posted By moto_psycho
Yeah the video does make it seem that way, I've...

Yeah the video does make it seem that way, I've literally just done a crank rebuild on it, 100 miles later and this happens :becca

The sound is most apparent at 19 seconds in, 29s, 56s, 1:28...
Forum: Thumpers 05-08-2013, 09:42 AM
Replies: 18
Views: 678
Posted By moto_psycho
BUMP BUMP BUMP!!! Still cannot find a thing,...

BUMP BUMP BUMP!!!

Still cannot find a thing, stripped the whole rocker assembly, everything is completely normal :cry
Forum: The perfect line and other riding myths 05-08-2013, 07:06 AM
Replies: 4
Views: 609
Posted By moto_psycho
Wicked Biggest off road bike you've raced?

Go on! What is the biggest bike you've raced in either motocross or enduro, what are the specs? And how did it go?
Forum: Thumpers 05-08-2013, 02:02 AM
Replies: 18
Views: 678
Posted By moto_psycho
going to remove the auto decomp and replace both...

going to remove the auto decomp and replace both cam bearings.. god knows
Forum: Thumpers 05-07-2013, 09:35 PM
Replies: 18
Views: 678
Posted By moto_psycho
I've checked and rechecked valve lash, it is...

I've checked and rechecked valve lash, it is fine. I have not removed the rockers, there is no play?
Forum: Thumpers 05-07-2013, 01:26 PM
Replies: 18
Views: 678
Posted By moto_psycho
Indeed it does not! I have checked the chain...

Indeed it does not! I have checked the chain tensioner, no play on anything rocker or cam related except the decompressor? But there is no wear on the decomp, so why would it suddenly make the noise?...
Forum: Thumpers 05-07-2013, 01:11 PM
Replies: 18
Views: 678
Posted By moto_psycho
https://www.youtube.com/watch?v=YprThy8pKHA ...

https://www.youtube.com/watch?v=YprThy8pKHA

Video of the cam and rocker cover. All seems fine to me...:huh has anyone removed their decompressor? Or uprated the spring perhaps?
Forum: Thumpers 05-07-2013, 12:37 PM
Replies: 18
Views: 678
Posted By moto_psycho
https://www.youtube.com/watch?v=xlW4AXS6nzg ...

https://www.youtube.com/watch?v=xlW4AXS6nzg

Video of the noise.
Forum: Thumpers 05-07-2013, 12:35 PM
Replies: 18
Views: 678
Posted By moto_psycho
Looks like the auto decompressor is absolutely...

Looks like the auto decompressor is absolutely fine... I honestly have no idea what the noise is...:cry
Forum: Thumpers 05-07-2013, 12:05 PM
Replies: 18
Views: 678
Posted By moto_psycho
Another horrible 640 noise!!!

And I bloody burned myself!!! :clap

So, I've just put a new piston and rebuilt crank in, both crank bearings were spot on, big end was definitely put in with the oil holes lines up, blah blah...
Forum: Thumpers 05-06-2013, 06:03 AM
Replies: 11
Views: 785
Posted By moto_psycho
Alyoo-mini-yum costs a lot to get the...

Alyoo-mini-yum

costs a lot to get the flatland one over here :-(

I reckon I will go with the ktm ally one unless one comes on eBay cheap




what is this adv bashplate you speak of? part...
Forum: Thumpers 05-06-2013, 05:34 AM
Replies: 11
Views: 785
Posted By moto_psycho
Fair enough! Which ally one did you buy? Is it...

Fair enough! Which ally one did you buy? Is it noisy?
Forum: Thumpers 05-06-2013, 04:59 AM
Replies: 8
Views: 624
Posted By moto_psycho
KTM 640 Suspension settings!

This is another one which I have searched and searched for :evil.

I have the KTM 640-Enduro 2004, what are some good stock settings? I currently have SuMo wheels on, but am still trail riding, on...
Forum: Thumpers 05-06-2013, 04:36 AM
Replies: 11
Views: 785
Posted By moto_psycho
KTM 640 plastic skid plate!?

Before anyone asks, I've searched and searched again!!! I've got an ally bash plate, but it appears to have been made at home by someone, it looks more like it will just break the bolts / mounts and...
Forum: Thumpers 05-04-2013, 08:51 AM
Replies: 134
Views: 7,669
Posted By moto_psycho
http://s12.postimg.org/a04glxrn1/467194_1015279219...

http://s12.postimg.org/a04glxrn1/467194_10152792198085545_1740257922_o.jpg

Had to bypass kickboxing today to secure a last minute MOT, then went between 4 post offices to find one capable of...
Forum: Thumpers 05-02-2013, 09:42 PM
Replies: 134
Views: 7,669
Posted By moto_psycho
Gotta pick the oil filter up from across town...

Gotta pick the oil filter up from across town tonight! Screw that on, fill her up then wince like hell! If all goes well, plastics on and book MOT
Forum: Thumpers 05-01-2013, 12:53 PM
Replies: 134
Views: 7,669
Posted By moto_psycho
I'll buy a filter asap! Could of had it running...

I'll buy a filter asap! Could of had it running today but the frame filter didn't show up and 4 shops didn't have it in stock either. Busy day tomorrow, so no chance til Friday now :cry
Forum: Thumpers 04-29-2013, 11:28 AM
Replies: 134
Views: 7,669
Posted By moto_psycho
http://www.ktmpartfinder.com/pictureDisplayHandler...

http://www.ktmpartfinder.com/pictureDisplayHandler.ashx?photopath=ktm_images/03584311.gif&width=800&height=600

where does the right angle pipe #81 go? not sure if this was just hovering before and...
Forum: Thumpers 04-28-2013, 05:35 AM
Replies: 134
Views: 7,669
Posted By moto_psycho
New fork seals, dust seals, good old clean and...

New fork seals, dust seals, good old clean and fitted some neoprene gaitors too. Just need to wait for my clear waxoil to show up (really was not happy with the frame rust, so i'm treating the whole...
Forum: Thumpers 04-27-2013, 12:56 PM
Replies: 134
Views: 7,669
Posted By moto_psycho
Finally the engine is now back together! Now to...

Finally the engine is now back together! Now to start on the rest of the bloody bike :rofl
Forum: Thumpers 04-27-2013, 07:28 AM
Replies: 134
Views: 7,669
Posted By moto_psycho
I'm combatting the fork seals going again with...

I'm combatting the fork seals going again with all balls seals, I've also bought neoprone sleeves to cover the stanchions, and paid through the ar** for a rear shock sleeve too! This bike will last...
Forum: Thumpers 04-27-2013, 01:38 AM
Replies: 134
Views: 7,669
Posted By moto_psycho
The eagle eyed among you will notice the lack of...

The eagle eyed among you will notice the lack of balance shaft in the last picture, in which, I present:

http://s10.postimg.org/r6a83ux49/Bp_Lg_E862_Gxe0_GWsp_EQt_PRq_QH6_Y_j28_Vp_ZP952_93a1s.jpg...
Forum: Thumpers 04-27-2013, 01:35 AM
Replies: 134
Views: 7,669
Posted By moto_psycho
http://s22.postimg.org/qsiutz1y9/923496_1015277354...

http://s22.postimg.org/qsiutz1y9/923496_10152773543285545_1688863639_n.jpg

Getting there! Spare bedroom stinks of oil n grease n ****, mmmmmmm
Forum: Thumpers 04-26-2013, 02:43 PM
Replies: 134
Views: 7,669
Posted By moto_psycho
Interesting that you posted today! Just got my...

Interesting that you posted today! Just got my crank back at 3:30!

Needless to say, the old one was ****ed!!!

http://s23.postimg.org/3y0tlanx7/310994_10152771712620545_1411205066_n.jpg
...
Forum: Thumpers 03-29-2013, 07:37 AM
Replies: 134
Views: 7,669
Posted By moto_psycho
I've lapped all the valves etc. Crank is being...

I've lapped all the valves etc. Crank is being pressed at the engineer's atm :rofl
Forum: Thumpers 03-17-2013, 02:06 AM
Replies: 134
Views: 7,669
Posted By moto_psycho
http://s21.postimage.org/5n0jfhq87/A_q_YC_1_Po_Vew...

http://s21.postimage.org/5n0jfhq87/A_q_YC_1_Po_Vew_Gxx_Rpv_VY3ti_N3_SJKq_It_T_kd_Zns_RHTo.jpg
http://s21.postimage.org/j5c15irrb/mm_NLJVu00_Pk_U93u_Pqz38gd_VW41_Km_KXH6vx5_VUM0_Pd_No.jpg

Oil...
Forum: Thumpers 03-17-2013, 12:53 AM
Replies: 134
Views: 7,669
Posted By moto_psycho
Pretty cool, never realized that this was such a...

Pretty cool, never realized that this was such a common problem...

... though I will take your idea and raise you a lazy point!

At work the metallurgists / quality control guys use dye...
Showing results 1 to 40 of 122

 
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