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Old 05-12-2010, 11:36 AM   #1
rockhopper OP
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Joined: Jul 2002
Location: Zaragoza, Espanol
Oddometer: 196
Cry help- need procedure from BMW manual for clutch

Hi all,

I fried my clutch on the 800gs on a muddy Welsh hillside a while ago, anyway got a new clutch kit last week, and have now got round to fitting it, took the side cover to find the old one - not looking too bad, a bit of overheating but nothing too bad

swapped for the new plates and started to put the side cover on....... now the problem, the clutch actuating plunger in the middle of the clutch on the bike has to locate in the socket on the cover in order for the lever on the cover , only problem is that the plunger bit doesn't seem to be going far enough in and when we are all re-assembled, the clutch is nearly out of adjustment, I have had it apart twice now and still the same result. I am hoping one of the inmates could show me a copy of the reassembley part of the procedure from the service dvd- as I am sure there is something not right here

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