BHB's First XR600R + Winter Rebuild
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01-16-2011, 04:14 PM
Time for studying
Joined: Aug 2006
Location: SF Bay Area
Needed to make a tool run to Harbor Freight to remove the cylinder base..I did not have any rubber mallets. Brought back a one and a two pound rubber mallet for this job (and some fresh JB weld-FlyJosh took a hammer to the fins on the cylinder while I wasn't looking and snapped off a corner.
I'm going to see if I can JB weld that corner back on at some point).
Success! The two pound mallet did the trick! Found the tip on TT! Hit from underneath in an upwards motion. One good blow and that did the trick! (see the missing fin corner from Flyjosh's hammer
Sleeve looks amazing just like the rest of the internals
Ughhhhh.....got the motor off the frame
For the final push for tonight my wife Debbie joined me in cleaning up the frame. I hope to get the frame and a few parts into the paint shop this week
Looking ready for the paint shop
This week - get frame and parts to a paint shop (prep and powdercoat), order new 100mm JE Piston and sleeve, make an appointment at RB Designs
for a re-sleve and valve job, and hopefully pick up the suspension from Promotion Suspension this week
. This should keep me busy.. Cheers!
2006 KTM 950
1994 XR600R-Winter Rebuild 2011
Bug Murderers Assault Alaska
Plan B Nekkid Fire Dancing
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