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Old 09-24-2011, 09:11 PM   #16
eakins
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Joined: May 2002
Location: Fort Collins, Colorado
Oddometer: 17,521
Spark plug 8 ftlbs (96 in lbs)
TDC inspection hole plug 16.5 ft (198)
Oil drain 17.5 ft (210)
Oil filter cover 8flbs (96 in) stock 4ft (48) alum cover
Oil 2.5 qt w/ filter (10w-40)
Cylinder head cover bolt 7ft (84)
Valves adj on the tight end (engine runs quiter)
Handle bar clamp bolt 16.5 ft (198)
Front wheel axel 47 ft : tighten first, cycle shocks 5x
Front wheel axel clamp bolts 7 ft (84 in) : tighten next, top bolt first
Front brake caliper bolts 19ft (228)
Fr brake Bleed nipple 6 ft (72)
Fr Brake pad mounting pin 13lb (156)
Fr brake hose banjo bolts 16.5ft (198)
Rear brake caliper pad 13 ft (156)
Rear wheel axel nut 72.5 ft (cotter pin) / 79.5 (fuji nut)
Upper triple clamp bolt 21 ft (252) / lower 19 ft (228)
Chain free play 1.21.8 in (30-45 mm) 1.2 to 1.8 inches of slack in the middle of the chain
Fork top cap 16.5 ft (198)
Fork preload = 10-20mm
Fork oil height = 6.5 / 16 oz (5.9 lowered need 2 qt)
Rear shock upper bolt 40 ftlb , lower bolt 38 to 45 Nm (cogent) 55nm (stock)
Rear suspension Dog bones fuji-nuts (both) 72.5 flbs
Steering stem (top of triple clamp) top nut/cap 65 ft lbs
Counter sprocket bolts - 4.5 ft lbs


Bearings:
-Front wheel bearings: SKF 6003-2RSJ
-Front wheel seal: 09284-23001
-Rear wheel bearings: SKF 6204-2RSJ
2 x 6204 - 20x47x14
-Rear wheel seal (brake side): 09283-26019
1 x 26x47x7
-Lock nut from 2008 and newer: 08319-2118a
-Cush Hub bearing: SKF 6205-2RJSJ
1 x 6205 - 25x52x15
-Cush Seal - 1 x 35x52x7
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