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Old 05-31-2012, 06:13 PM   #2898
Poolside OP
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Location: Long Beach, CA
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Build Process - Start to Finish - Group 1 Pics


Build Process - Start to Finish - Group 1 Pics
Build Process - Start to Finish - Group 2 Pics
Build Process - Start to Finish - Group 3 Pics
Build Process - Start to Finish - Group 4 Pics

...to be continued


I thought you'd enjoy seeing a build process from start to finish.

If you have questions about a particular step, please DO NOT QUOTE THE ENTIRE RUN OF PICTURES.  Thank you.


Start off with parts for 100 IICE Airs.




Begin with the bare board.




IICE AIr circuit board and custom 3x3 pin array, with the corner pins unpopulated.




Pin array fits here...




...and soldered in place.




A batch of 32.




The thermistors fit in 3 corners, but in this position they are too low.
The thermistor bodies must be soldered in place above the surface of the board.




Spacers to establish the correct thermistor 'stand off' height.




This is a fixture to hold the IICE Air board in place, and to provide clearance from the vice jaws.




The Air board and thermistors sitting upside down in the fixture.
You can see the thermistor bodies are now spaced some distance from the board.




In the vice...




...and soldered.




Correct thermistor stand off height.




Next up is the preparation of the waterproof enclosure for the jumper pins. Next group of pics.


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Poolside screwed with this post 10-23-2012 at 01:57 AM
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