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Old 06-27-2012, 05:03 PM   #2952
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Build Process - Start to Finish - Group 2 Pics


Build Process - Start to Finish - Group 1 Pics
Build Process - Start to Finish - Group 2 Pics
Build Process - Start to Finish - Group 3 Pics
Build Process - Start to Finish - Group 4 Pics

...to be continued


These pics show the preparation of the vial that forms the waterproof chamber for the jumper pins.

If you have questions about a particular step, PLEASE DO NOT QUOTE THE ENTIRE RUN OF PICTURES.  Thank you.


The vial is cut to length




A holding jig and a fine-tooth saw blade







Cutting the plastic with a saw leaves some burr







Deburr with a strip of Scotch-brite pad, then check the finish length




The vial needs a few holes to use as tie down points




A small nail heated to red hot is a good tool for this







These holes are used as tie down points




The next set of pics show attaching the vial to the board. Next group of pics.


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Poolside screwed with this post 09-03-2012 at 12:48 AM
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