Build Process - Start to Finish - Group 1 Pics
Build Process - Start to Finish - Group 2 Pics
Build Process - Start to Finish - Group 3 Pics
Build Process - Start to Finish - Group 4 Pics
...to be continued
These pics show the preparation of the vial that forms the waterproof chamber for the jumper pins.
If you have questions about a particular step, PLEASE DO NOT QUOTE THE ENTIRE RUN OF PICTURES.
The vial is cut to length
A holding jig and a fine-tooth saw blade
Cutting the plastic with a saw leaves some burr
Deburr with a strip of Scotch-brite pad, then check the finish length
The vial needs a few holes to use as tie down points
A small nail heated to red hot is a good tool for this
These holes are used as tie down points
The next set of pics show attaching the vial to the board. Next group of pics