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Old 09-02-2012, 09:25 PM   #3084
Poolside OP
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Build Process - Start to Finish - Group 4 Pics


Build Process - Start to Finish - Group 1 Pics
Build Process - Start to Finish - Group 2 Pics
Build Process - Start to Finish - Group 3 Pics
Build Process - Start to Finish - Group 4 Pics

...to be continued

The pics below show the building of a small batch of harnesses.

If you have questions about a particular step, PLEASE DO NOT QUOTE THE ENTIRE RUN OF PICTURES.  Thank you.


Cut the wires and cable jacket to length.




Prep the wires by stripping one end to a precise length, and slip the waterproof seal over the wire.




Attach the wire and seal to the contact.




Closeup of 'socket' contact.




Closeup of 'tab' contact.




Ready to put all the pieces together. Insert a pair of wires, contacts, and seals into each connector housing.




Slip the wires through the cable jacket, and strip that end of the wires.




The harness wires get soldered into the four empty through holes on the board.




Next up, soldering the harness to the board.

...to be continued


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Poolside screwed with this post 09-03-2012 at 01:25 AM
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