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Old 10-14-2012, 05:30 PM   #5
Beastly Adventurer
Joined: Nov 2006
Location: On a RTW ride - currently SE Asia on the way to OZ
Oddometer: 5,427
Nice write-up as usual Ned, good to see you finally embracing the 21st century with FI.... I kid, I kid!

Originally Posted by neduro View Post
6) Another trick, that's free, is opening up the turning radius. On the older bikes, you could just take the steering stop bolts out, it would hit the radiator and, depending on what tank, the plastic of the tank but they would just deflect.

On the new bike, you can remove the R/S one entirely as pictured below, but the LS one has to stay with the nut underneath to avoid hitting the ECU. I may see if I can use something else and get myself a little more freedom...
First thing I do on every KTM is to remove those ugly pointy square bolts on both sides that like to take chunks out of the lower triple clamp.

Now here is my tip for you, bet you won't have to run to the hardware store for this one: take a rear sprocket bolt and use a die to thread the shank all the way. Now when you put that all the way into the hole on the frame, your forks should just clear the ECU/regulator without restricting the turning radius, and it leaves a nice rounded bolt head without any sharp edges as a stop that won't damage your triple clamps.

The newer torx head sprocket bolts like the one in the middle are the best because they are even flatter than the old ones.

Currently going RTW on a KTM 690 Rally, trip blog:

LukasM is offline   Reply With Quote