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Old 10-28-2012, 02:41 PM   #83
rhino_adv
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Joined: Apr 2010
Location: central Illinois (Bloomington)
Oddometer: 628
Quote:
Originally Posted by 71tr View Post
I have a 2003 with about 5k miles complete with leaky base gasket. Recall Suzuki switched from a paper to a metal gasket in approximately '03. The leak acts like a pinhole spitting tiny droplets of oil as the motor revs. A nice bead of high temp silicone has effectively taken care of the problem. I'm planning to take this bike through South America next year and have no plans to replace the leaking gasket.


I had the same problem with a 2003 DR650 I purchased with 4400 miles. At around 5200 miles the cylinder base gasket started leaking. I power washed the engine and then cleaned the site with contact cleaner and dried it with a heat lamp. I applied a layer of hi temp silicon and allowed it to cure for a week. A year later the bike has 13300 miles and not leaking any oil from the base gasket.
I recomend this quick fix to anyone with a similar problem!


Brad
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