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Old 11-03-2012, 08:06 AM   #3
let's keep going...
geometrician's Avatar
Joined: May 2008
Location: West-By-God Virginia
Oddometer: 1,034
Wink Ball Bearing

I'm gonna take an educated guess & suggest the ball bearing is missing.

It goes between the clutch push rod and the slave cylinder piston.

Part of #37 in the KTM parts book. it may be (usually is) stuck in the grease of the slave piston, or perhaps on the ground now. Most bikes have them, it's a common thing to overlook.

If not, it's bleeding. SO many customers have brought me bikes "Oh, it's bled perfectly, no air, etc..." when it fact it isn't.

good luck
'06 KTM 950 Adv 'S'
'03 KTM 250 EXC
'87 KLR650 - <200K miles "Like the Energizer Bunny, just keeps going & going..."
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