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Old 11-03-2012, 08:06 AM   #3
geometrician
let's keep going...
 
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Joined: May 2008
Location: West-By-God Virginia
Oddometer: 1,021
Wink Ball Bearing

I'm gonna take an educated guess & suggest the ball bearing is missing.

It goes between the clutch push rod and the slave cylinder piston.

Part of #37 in the KTM parts book. it may be (usually is) stuck in the grease of the slave piston, or perhaps on the ground now. Most bikes have them, it's a common thing to overlook.

If not, it's bleeding. SO many customers have brought me bikes "Oh, it's bled perfectly, no air, etc..." when it fact it isn't.

good luck
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Britt
'06 KTM 950 Adv 'S'
'03 KTM 250 EXC
'87 KLR650 - <200K miles "Like the Energizer Bunny, just keeps going & going..."
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