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Old 01-21-2013, 11:51 AM   #2402
Spud Rider
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Joined: Jun 2008
Location: Idaho
Oddometer: 3,855
Originally Posted by itrack View Post
Ok, so I'm going forward with this project. I ordered every seal and bushing I could find for these forks. I am bolting on 43mm KYB forks off a 1995 CR250. I ordered Racetech Type 1 Gold Valves FMGV 2530, AB Fork Bushing Kit 38-6014, MSR Forks Seals and Wipers 56-137, Racetech Springs FRSP 395150, 215.VM2.K5 fluid 54oz, Motion Pro Damper Rod Tool, and a Motion Pro Fork Seal Driver.

I know there are some guys that know way more than me about rebuilding forks, so anything I missed? Any instructional youtube vids or write ups on the KYB 43mm? This will be my first fork rebuild.
I found another tutorial for servicing the KYB cartridge forks.

The instructions in this tutorial are very good, and the information is supplemented with photographs.

2005 XR650L: Shorai Battery Relocation, Spud Oil Cooler, XR650R C/S Sprocket, Reinforced Subframe, Chain Slipper Roller, Performance Design Lowering Link, Baja Designs Headlight, FMF Hi-Flo Header, ManRacks SD Rack, ManRacks Front Fender Farkle, CST Surge I Front Tire, D952 Rear Tire, Tusk D-Flex Handguards, Uni Air Filter, No-Toil Evolution air filter oil
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