The way you describe your finished product it is exactly what I have been looking for - always had the intent of doing what you are now - even have a spare screen from which to make a mold, but no time to follow up. Do me a favor and consider selling a fibreglass version - I like carbon fiber but not enough to justify the extra trouble and expense, and it usually looks bad after a few years of sunlight anyway. Also a version without the headlight hole, to allow fitting of twin (or triple
in a triangle pattern) projectors.
Oh, I am giving away all my brilliant ideas!