Originally Posted by TheOtherBart
Kirk, I know hinges have been discussed a couple of times in the thread but my search-fu is weak. I have a set of paniers (bought before you ramped up production, unfortunately) that has lift-off lids with latches on both ends. I'd like to retrofit them with a hinge on one end instead. The lids fully overlap the box so I'm assuming I need some kind of offset hinge. Could you point me to what you've used?
When I use a piano hinge on an overhanging lid, I add 3/8" clearance; 1/8" on each end, and an extra 1/8" for the hinge itself.
I have used a straight hinge successfully, but have learned to use a 2 1/2" wide piano hinge and bend a kick in one side with my sheet metal brake. All the offset hinges I've researched have all been the wrong size or thickness somehow.
I found a guy on ebay selling 2 1/2" x .070" thick al. hinges, and they are USA made. I don't know if he's drop-shipping or what, but they all have Grainger stickers on the back. I hope this helps.