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Old 07-10-2008, 06:08 PM   #60
Got Snow?
SnoDrtRider's Avatar
Joined: Mar 2006
Location: South Jersey... Close to the Pines
Oddometer: 2,611
Originally Posted by Jef Miller
PS: Still dinking around with my XT here, it still will idle crazy high no prob with the choke on but close that and/or give it gas and it dies. Has small backfires through the carb. Rebuilt the carb a third time, glad I did, I found a mistake I'd made! That didn't fix it though.
Had the same problem with my wifes XT. Had the carbs off three times looking for something I missed. (This was after replacing the bad boots)
Final Solution...
I installed a LONGER pilot jet in the primary carb. I figured the pilot jet being up inside the tube it is recessed into can't suck the fuel properly. Don't ask me what carb the jet came from or any info like that.
I used a jet with the same # (or close) that was in a coffee can full of old jets at my buddy's shop. The replacement jet had the same dimensions on the section above the threads (the section that goes in first) but the lower portion was longer allowing the jet to hang down in the bowl farther.

Here you go... The Original pilot in my carbs looked like this.
Wayne 2005 BMW F650GS... 1984 HD FXRS
Gone but not forgotten...
'80 Montesa Cota 200, '03 DRZ 400s,
'80 Suzuki GS850G, '74 Honda MT250 Enduro
'71 Kawasaki 100,1971 Honda SL70, Sears Mini Bike

SnoDrtRider screwed with this post 06-20-2009 at 05:18 AM
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