KTM LC4 (640) Thread Index

meat popsicle · 07-09-2005, 06:34 AM

REVISION DATE: February 18, 2009

This is a thread index for many of those great posts by La Familia, with some crap thrown in for balance. This is by no means definitive, so PLEASE reply to this thread with your favorites threads, or suggestions on removing threads, etc, and we may append, edit, delete, and so forth. I thought this would give those who redundantly point to this thread or that one an easier route. Please note that all External Links are marked with the following red note. External Links! AdvRider is not responsible for anything at these links; proceed at your own risk. As before, newest additions will be in Orange for a spell.

NOTE: If you can't find a thread you are looking for, please post your request to this thread and we will try and help you find it. If there is no existing thread to join, then start a new thread in Thumpers to fill the void.

One tip for searching this thread, try using your web browser’s page search function (usually pushing CTRL and F at the same time will bring it up, or try the Edit menu on the toolbar) - it will save you some time. A suggestion for searching Thumpers is this: CLICK HERE and then add your search terms to the search and Google will only search this site. It is a great tool for searching this site with 3 letter terms.

Also, please be aware that this is not a FAQS page. Although QA/QC edits are ongoing in an attempt to not lead anyone astray, people should use their best judgment and if in doubt ask questions! Of course you should ask your specific question in a different thread... the point of this thread was not to make questions unnecessary; the point is to help end the relentless search for "those" thread links. However, there are some "How-To's" that are very well respected and I think could be considered FAQS. Those highly regarded how-to-do-it threads are now in their own section at the beginning of this thread. If you disagree with an inclusion, submit your complaint to the committee.

Oh yeah, and one other thing that might help us help you: Hi n00b, welcome to ADVrider. Got a question do ya?

So here is Part Juan of the index:
Links Useful to Everyone

How-To’s

Crazybrit's Installing a fan on the 625 SXC

Laramie’s BST-40 Bible

Meat Popsicle’s How to service (some) LC4 forks

Creeper's Looking at a used LC4?

Neduro's Spring Bike Maintenance and Setup Guide

Luke's Stators Demystified

LaramieLC4 Engine Removel/Replacement

loisu’s LC4 640 starter clutch fix

Dirty Sanchez’s KTM 640 Adventure HID Upgrade w Centech

Laramie LC4('s) Steering head bearing, a how-to-guide...

Creeper's DIY Brake Service Guide

LC4 Pilot’s Rebuilding the LC4 Mechanical Water Pump - a Guide

Meat Popsicle’s Guide to changing your chain and sprockets on the LC4

Creeper’s Servicing the LC4 Chassis Swingarm Thread

Creeper's LC4 Sprocket Seal Replacement

Creeper’s Re-sealing the KTM LC4 Rocker Cover
and his note: when is a rocker cover leak not a rocker cover leak?

Meat Popsicle’s Kick Starting the Beast

Creeper’s Valve Inspection
Creeper's Finding TDC-C

Neduro's Tire Changing Class

CountPacMan's (hopefully) Definitive CDI Guide -

Creeper’s Oil Change

markjenn’s LC4 Bearing Upgrade

Tseta's Three times the fun! (LC4 HOWDID)

Tseta's Routine maintenance (LC4 HOWDID)

1. Engine, Transmission, and Drivetrain

1.a Discussions

LOOK HERE FIRST YFF!
Creeper's LC4 Setup Thread

Creeper's old post on setup

And some other threads on setup
Gaspipe’s Setup (and mod discussions!)
Neduro's KTM Setup Thread
Accessing the Holy BST

What to get (and do) first for my new LC4 - a discussion Including side airbox mod pics!
desmonc's 05 LC4a thread tons of setup and mod pics (and discussion)
Another mods discussion thread

How do I properly Break-in the LC4? – think some loudmouth on the internet know better than your bike’s manufacturer?

Emissions controls the world over... and threads that offer "deactivation" assistance.
SAS removal outside the USofA thanks Sylvia!
Derestricting a 2006 SMC
Links to Dealing with the Evaporative Emissions "afterthoughts", and SAS
EPC (Electronic Power Control) design and deactivation.

An Oil Thread…

Idle RPMs
Idle Hunting?

640 Adv / CS Sprocket / Loctite ? (CS sprocket discussion)
Good CS Sprocket maintenance discussion

Why my bike don't go over 85mph anymore - a discussion

Coolant Thread
cool is a state of mind, not fashion

1.b Repairs

Clintnz's 95,000 service

Gunnerbuck's 640s 127,000 service

640 LC4 Adventure 'bleeding' oil on head gasket? – with repair ideas from Creeper

Creeper's Chain Alignment Tool

Creeper's Radiator Removal Tips (yep, he was bored again)

Clutch Noise? With link to the KTM Tech Bulletin on:
Tightening Procedure For Balancer Shaft Assembly Bolts On 2003 LC4 Engines (thanks dirtrider!

)

Got Milk?

A little birdy’s chain adjustment thread

1.c Mods and Upgrades

LC4 Owners Poll: Premium coolant hoses

Loaded’s Gearing Thread

2. Carburetion, Exhaust and Other Highly Contested Subjects

2.a Discussions

External Link! General Carbureator Theory

Which carb is best on LC4 640 – with a discussion of BST maintenance

To Clip, or Not To Clip… That is the question

BST Needle Help

Creeper’s LC4 Exhaust Thread

LC4 Exhaust Sound Testing Thread

2.b Service and Repairs

640 LC4 Sprocket Seal Question?

Setting the BST's Carb Float Height
KTM 640 Float Spring Replacement?

EXTERNAL LINK:
Tool: Float Height Cage Holder

EXTERNAL LINK:

MaxAir's guide to setting float height (w/tool)
Float Height Importance in Carb Tuning

EXTERNAL LINKS:
Factory Pro's guide CV Carb Tuning
And of course Mikuni’s Tuning Guide

2.c Mods and Upgrades

BST Mix Screw Threads
BST 40 Idle Screw

creeper got bored again... KTM LC4 Mikuni BST40 Venting
Bernoulli's Law of Carb Venting – curiosity killed the cat
and one more on carb venting

3. Chassis (Bodywork) and Controls (Cockpit)

3.a Discussions

Converting a pre-03 Clutch to Hydraulic with a link to and the Secrets of Magura

Handlebar Controls and Cable Routing
Adjusting your throttle cable

Ergonomics or Bar Height, Seat Height, and Peg Height?
Stock 2003 LC4 ADV handlebar Bar name/rise?
Aftermarket bars on 640A

IMO Threads
the solution to an overheading 640 adventure...
KTM 640 adventure Tripmaster LCD (broken)
Neutral Light Always on. '06 640 Adv

3.b Service and Repairs

KTM Adventure-Steering head bearing adjustment

KTM 2003 LC4 clutch lock-out switch

Broken centerstand blues…

Hydro clutch issues

3.c Mods and Upgrades

Reviews of Renazco Racing Seats
Buckster
ChrisC
meat popsicle
creeper
PASSMORE

A Rad Review of Guts Racing Seats
Review of Bill Mayer Saddles
Review of Russell Seat

A Discussion on Grips

04 and later High Fender Conversion Thread (links therein)
KTM 640 Adv '05 - High Front Fender !!!
Low Guard/Brake-line Recall 04-05Adventures?
640 High Guard Mod-04,05,06 they'll change it in 07!
640 High Fender
640 High Fender Mod (fork guard fix!)
Trying to keep the 640 low fender...

PASSMORE's pre-2003 Centerstand Upgrade Thread

Bar Riser’s
Risers... Pennytech, Touratech, Sommer, etc?
"Quickie" KTM bar riser extensions

Mirror Threads
Mirror mirror on the wall...
Installing Dual Star Mirrors on a 640

Bark Busters (aka Handguards)
Thread index, No Bark Busters?

Footpegs
LC4 footpegs
Scott Harden School & Lower LC4 E Pegs
KTM Rally Peg dimensions???

4. Electrical

4.a Discussions

Kick-starting LC4 with dead battery? – disconnect headlights!

Repost of Flanny’s LC4 electrical output post

How to wire into '03 LC4 640 accessory outlets? – and discussion of stock wiring issues

EXTERNAL LINKS: Stock Wiring Upgrade?

I need more power Mr. Scott!!!
I need more lighting Mr. Scott!!!
KTM 640 Adv illumination

How to wire both headlights on together (thanks warewolf!)

4.b Service and Repairs

LC4 Starter help? - with JayBo1’s rewiring out the safety interlocks

03 KTM 640 Adv -- Electrical Problem (check your ignition switch)

Creeper’s LC4 electrical diagram breakouts

Troubleshooting the Charging System (faultchecking)

LC4 Starter - Repair or Replace?

4.c Mods and Upgrades

Loaded Wiring Handwarmers

Long term opinion of Trail Tech, and electrical troubleshooting of them

5. Suspension and Wheels and Brakes

5.a Discussions

Ever wonder about fork oil?

Zerodog’s Ever wonder what is inside your 640 shock?

Stock Behr rims (2004 - LC4s)

A Tire Thread (more in Post #2)
Rear tire for my 640?
Creeper’s Inner Tube Thread

Forks and Shock
Fork Oil and Suspension Questions
Heavier spring for 640 adventure?
Stobie’s spring recommendations
640 Suspension question (SAG)
Sag numbers for 02 adventure
What are stock spring rates in 01 ADV?
640 Adv stiffer rear spring/forks
640 Adv suspension settings
640 Adv suspension settings; buckster double shot!
Don’t be distracted by the float questions, they are talkin’ springs too
LC4 Suspension: To revalve, or not to revalve?
Sommer KTM’s recommendations
spring diameter issue
The Spring Quest
Fork Maintainence, complete or routine?

Front End Wag Question

5.b Service and Repairs

boyscout’s LC4 steering head and fork service notes – new class of thread: summaries?

Servicing the Forks
LC4 fork oil level?
KTM LC4 Fork Oil Change
Servicing the Fork Seals (thanks Surly!

)
cleaning fork seals

Air in Front Brakes?

Spokes – Love‘em or Hate’em; its up to you (more in Post #2 on spokes and brake squeal)
Spoked Wheel Maintenance
KTM 2002 Tech Bulletin on Spokes
KTM recall on front wheels
LC4 Enduro/SXC spoke recall

5.c Mods and Upgrades

Infinity Subtanks on a 640
Fork subtanks... are they for you?

6. Other

6.a General Discussions

Why Clean Your Bike

The LC4 Skidplate Thread (and skidplates in general)

KTM Adventure Threads
KTM 640 Adventure (and LC4) owners, sign in please...
Extinct KTM Shoot the Shite Threads
I'll Show You Mine If You Show Me Yours
New "General Purpose KTM'ers thread"...
General purpose KTM'ers "shoot the shit" thread
TONS OF INFO LOST IN THESE THREADS – THEY NEED TO BE INDIVIDUALLY INDEXED.

(simply review the threads and add a post to them with a Table of Contents, linking to stuff in the threads, and I will link to your TOC)

LC4 Enduro Threads clintnz's upgrade threads added
KTM LC4 Enduro Model History
640 Enduro Windscreen
640 Enduro Radiator Guards
KTM 640 Enduro

Dukes? (It’s a beginning…)
Got a new Duke, Pictures and Questions within.

SXC?(Again, it’s a beginning…)
KTM 625 sxc (general)
KTM 625 SXC -- Anyone installed an extra oil cooler or reservoir ?
DIY Add a Bleed Screw to your Banjo Bolt (for SXCs and other LC4s w/out oil in the frame)
Question about KTM 640 ADV tank/fairing (on a SXC).
Alternatively: Smaller gas tank for a 640 Adventure
KTM 625 sxc 4 me?
Bigger tank help needed KTM 625 SXC
Milky coolant everywhere!!!
Antifreeze in '01 Adv.
SXC/LC4 BMW windscreen

SMC Threads
Anyone own a KTM 625 SMC?

LC4 Owner's Manual and Engine Service Manual Links
LC4 manual on CD - FREE

Other external links to stuff
LOOKING FOR AN ONLINE HOST FOR LC4 FILES

6.b Services and Repairs

Tools, Toolkits, and Related Widgets
The Toolkit Thread - hilslamer
What is in your KTM 640 tool kit?
KTM 640 Adv - Tool box options
KTM 640 Adventure, what spares to carry?
toolkit pics
'05 640 Adventure Tools Question
spark plug socket

Torque Wrench Thread

Loctite Thread

Toolbox Ideas
LC4 toolbox
Tool Box Idea for the KTM LC4
KTM LC4 Toolbox Tabs FIX?

6.c Other

Luggage

KTM 640 Adventure luggage options explained

jimjib's Threads (pics gone?!?

)
mounting pelican cases
mounting larger pelican cases

Other Threads
clintnz's custom soft pannier braces
another post on pelican cases
Ricardo's thread on attaching pelican cases
general 640 Adventure Luggage thread

LC4 Pilot's Searches
Zega Vs. Moto-Sport Aluminum cases
Pelican setup for 99 640 Adv R
general KTM Adventure Hard Luggage thread
640 Adventure luggage?
640 Adv and Happy Trails bags

Soft Bagz
Andy Strapz Bags - Quick Review
soft panniers for KTM640 adventure
general Soft Luggage thread
KTM 640 factory racks (maybe not a soft bagz thread...)

Tank Bagz – thanks ChrisC and Velocibiker and sherpa!

general Tank bags thread
The quest for the (cheaper alternative) KTM Adventure tank bag
Wolfman Explorer Lite/Enduro Tankbags fitted on KTM 640 Adventure (sherpa showing how a review is DONE.

AdventurePipe’s Pelican Case Customized Luggage and Racks
New Pelican-based Luggage System (LC4 covered?)

Protection:

Velocibiker's Pennytech Light Guards

Composite Materials Tankguards
Ok - Adv. Skid Plates $300 Usd - Flanny Manufacturing (NOTE: OLD THREAD!)
140 $ Carbon Kevlar 640 Adventure TankGuards (NOTE: PLAN NEVER COMPLETED)
ISO a CF/Kevlar artist
Tank Guards - CURRENTLY ENTERTAINING ORDERS!

Adventure 640 tank guards/trip pics (Hepco Beckers – questionable kit…

More Tank Protection
How to protect KTM LC4 Adv without tank bars?
KTM Adventure crash protection
640 Adventure tank bars

LC4 Cock Protection

Rallye Skidplate Boxes
KTM 640 Rallye skid plate (Group effort) – died off; my fault
Adventure R rally skid/storage plate

More Skidplates
Review: KTM LC4adv CF skidplate

meat popsicle · 07-09-2005, 07:04 AM

A big thanks to ChrisC for being the sacrificial lamb to make way for a contiguous Part II to the Index. Here was his post:

Quote:

Originally Posted by ChrisC

Holy sheisse, Meat.....nice job!

Any more kids and you'll be writing books.....

Now please join me in a warm round of applause for warewolf:

who just finished reformatting this portion of the index.

As you can see, not only are the links embedded in the thread titles (easy on the eyes no?), but he has also taken the trouble to detail each thread title when there was a list of threads. I appreciate the help!

Part Deux: Useful to Some
This post is now littered with threads that are likely useful to more than a few but not to all. If you don’t find what you are looking for here, then CLICK HERE for threads that are probably only useful to a few inmates.

1. Engine, Transmission, and Drivetrain

I’m Pickin’ up Good Vibrations
She's givin' me excitation...

Chain Lube

Creeper wanted on the house phone – valve lash discussion with creeper

LC4 Post Carb clean sub-frame hitch.

Suggestions for a dragging LC4 clutch?

Goddamn bearing help – main bearing upgrade issues

What is the expected clutch life on an LC4?

Countershaft sprocket fell off yesterday on my 640. – discussion of torque and the spring washer

A noob question to make you guys roll on the floor and soil your shorts – problem shifting from neutral to first while stopped

Worried about lack of Cush Drive... any advice? – good discussion

03 640 Oil Level - note on error in the manual

What Is The Best Procedure For Changing Coolant In Ktm 640 Adv?

640 overflow problem

ktm 640 cooling system !!!! - burp

Anitifreeze boiling and venting out after service.

640 Adv Coolant

Radiator Repairs (JB Weld)

640 hiccups More

6th Gear for LC4?

Second Fan on the LC4
640 Adv DUAL radiator fans guide
Mounting a right-side fan on a 640 Adventure
640 Adventure Fan
and WageSlave's Second Fan Installation
I Did It!!
AND sdmdm8's wiring the second fan discussion

Spark Plug Threads
What's your Spark Plug choice for the LC4?
Brisk Spark Plug in 640

02 640A Leakin' Oil - shift shaft seal leak

lc4 overheating on the road

2. Carburetion, Exhaust and Other Highly Contested Subjects

Efficiency… Tank Range… OK, so how far can I go?
LC4 Adv. normal fuel range...?

Many Exhaust Threads
Supertrapp IDS2 on '03 KTM Adventure
REVIEW: Wings Superflow Ti Exhaust Pipe for KTM 640 Adv
SXC Exhaust on 03 LC4 Adventurer
WINGS Exhaust Install and Review
Link to Creeper’s KTMTalk exhaust post
A Crap o’ Vetch writeup
Akrapovic full system report/write up
European version of the LC4 silencer modification
http://www.advrider.com/forums/showthread.php?t=132843

Help an idiot. 640 Adv carb question

Creeper's post on what makes this carb different from that carb...

BST Discussions
640 Carb Parts And Bogging "UPDATE" !!!!!!!
lc4 enduro bogging after jumps?
Loaded's preamble to the BST idle mixture screw
Arch's BST tuning post
yet another LC4e hiccup thread
Cult of the BST ONLY
Yet more musings on the BST40 bog

Throttle Stop on my Beloved BST?!? Not unless you are a new EU rider...
BST 40 17mm throttle slide stop

FCR Threads
Installing a used 39mm FCR-MX on a ’03 640 Adventure - Creeper defects!
Keihin MX FCR 39 on an 03 640 Adv?
Fcr41... to mx or not to mx?
more questions for the gurus re: FCR-41 carb on a 640
FCR jetting
FCR Install?
una mas
ZipTy FCR idle mixture screw in a BST
vrago's Review of the Power Now Velocity Stack for the FCR carb
ScaryFast Power Now Intake Baffle

OMFG, a rational comparison of the BST to a FCR...

3. Chassis (Bodywork) and Controls (Cockpit)

KTM 640 Adv Steering head lock jammed

LC4 Damper Threads ChrisC approved spelling!

640 ADV Scotts under bar mount interest?
steering damper ... which?
Loaded's Scotts Damper Mounting for KTM
New Scotts Damper Mounting for KTM
Scott's dampers... street and dirt differences?
lc4 - emig clamp on post for scotts steering damper install

Replacement/Upgrade horn on the KTM LC4 Adv

GPS Mounting Threads
Adventure GPS mounting option...
Sherpa’s Custom GPS Mount

LC4 Windscreen Threads
KTM Advenure Windscreen
Mounted a F650 windshield to my 640 Adventure tonight
KTM 640 Adv windshield mod idea

LED Brake Light vs. OEM on '03 KTM 640 ADV

Estimating fuel level on 640 Adv?

Which Fancy Saddle to Replace this Board?
KTM 640 Adventure Seat
KTM Adventure seat
KTM 950/640 comfort seats coming soon!
Adventure R comfort seat?
2nd Opinion on seat
Replacement seat for KTM 640 AdventureR...

badmunkie’s Idiot Light Catalogue
640 Idiot Lights... Year by Year

lc4 2 - up? – passenger?

Creeper’s "I'm Bored" Thread or how to paint your LC4a
So... I had nothing better to do, again.

broken petcock

4. Electrical

Grip Heater wiring

grip heaters - best ones for 640 adventure?

640 LC4 headlight relay

Electrical woes on KTM

640 Adventure rear brake light switch – Luke’s on the clock

640 adv - unused electrical connectors up front... – electrical info from Luke

wiring harness organization – molex connector info from Luke

Real Question 03 640 Adv – just more electrical info from Luke

LC4 voltage problems – Luke again

Electrical help 640 ADV – battery testing

LC4 Rear hub with Excel Rim – battery testing???

Neutral Light Always on. '06 640 Adv.

KTM wiring loom connector blocks

640 Adventure Electrical Reliability

Earthscape's More Power Solution for the LC4 - TROUBLESHOOTING…

$3 odometer mode switch

HID and Other Lighting Threads
Dual HID Lights
lc4 hid light
Trail Tech HID light has arrived...
640 and more light
640 Adv Cockpit Project

Wiring Diagram for Running Both High and Low Beams Together
http://www.advrider.com/forums/showp...69&postcount=9Diagram missing…
640a High beam / low beam / combo beam?
LC4 adventure High/Low beam running together mod

Alternative Lifestyles (stock battery got ya down?)
Is there a better battery for the LC4 640? And, if not, who has the best Yuasa price?
Odyssey PC310 battery for a KTM 640 – NOT EASILY!

Alternative to Tripmaster on Adventure

5. Suspension and Wheels and Brakes

rear sprocket bearing $89.00 !!!!

Rim locks on Adv 640

Penny-Tech valve stem pull-thru tool
– creeper was bored again?

LC4 Main Swingarm shaft/nut removal....

Check out my stacks---Zerodog's fork mods

Which way to adjust rear rebound 640 ADV

640 Adventure fork springs – diameter and length

640 ADV Forks – changing springs

Fork oil strangeness

BLEEDING THE FRONT BRAKES 640 adv

Rear shock on LC4 / Adventure – maintenance indications?

$77.49 for a forkseal? LC4 – Synergy Seals now available

Neoprene fork gaiter?

LC4 rear wheel bearings

KTM LC4 625 SXC Brake Issue - bleeding

So you wanna lower the LC4…

Brakes Squealing?
MORE:
Brakes Squeaking New Bike - fix it Q?
KTM Adv. hissing brakes
LC4 Adventure question
640 ADV - New To Me - Brake Noise
adv 640 wheel squeal driving me mad
Anyone Hear Loaded Squeal???

Broken Spokes?

More Tire Threads (woefully incomplete)
Another tire thread - Best Front offroad tire for 640 Adventure?
Tire question - TKC80's on a 640 Adv??
Saharas
Need new tires for 640 lc4

ktmnate's Bead Breakin' Mambo!
Yogoi's repost of desmofan's bead breakin' tool

6. Other

640 Adventure Tank Bag Review

Which LC4 for me?(actually just Mack's post

)
Which bike to buy...same ole question

VENDORS:

External LinksHigh-Performance Seating by Renazco Racing
aka Renazco Racing Seats

Woody’s Wheel Works KTM Wheel Thread
KTM wheel and tubeless tire solutions

Insight Cylinder Service Send your LC4 to Creeper.

Loadedagain's Machine Shop (bar end weights, bar risers, BST mixture screws, etc.)
BST 40 Idle Screw
Send Loadedagain a PM

External Links Adventurer's Workshop (afetke)
http://adventurersworkshop.com/Merch...e=KTM_640_640c

Woody’s 2005 prices for KTM Superlace wheels

Other Forums and Sites with LC4 Info:

External Link OZ Vintage KTM Website

External Link KTM Talk’s LC4 forum

External Link German KTM Adventure Forum(thanks Happe)
KTM Adventure Forum
Kays KTM, Enduro und Schrauberpage
AND TONS OF MODS AND INFO:
Carlos KTM Seite
Thanks again Happe!

External Links KTM Yahoo Groups
ktm
(Duke specific)
KTMDuke

External Links Witzgall's Blog
Equipment review
Equipment review

External Links Horizons Unlimited KTM forum
WITH: Horizon's Unlimited LC4 Maintenance Thread
FIXED - Thanks overlandr!

MonoManiacs Forum with the LC4

Cugino Pegaso's LC4 Links!

Airhead · 07-09-2005, 09:16 AM

Excellent...thanks for all the hard work!

Now if you could just explain to me why my gas cap cost alomost $70...

Jamie · 07-09-2005, 09:30 AM

Awesome! This is sticky material.

creeper · 07-09-2005, 10:47 AM

Jesus Mary and Josephine... Now we know who the catalog/organize/index guy is amongst us. Come on up to Wooooshington Meat, I have some unruly blades of grass that need to be put in their place.

Is markjenn's original bearing guide in there... or did I miss it?

Nevermind... found it.

Arch · 07-09-2005, 11:21 AM

Nice work, MP. Welcome to sticky status.

Renazco · 07-09-2005, 07:21 PM

Quote:

Originally Posted by creeper

Come on up to Wooooshington Meat, I have some unruly blades of grass that need to be put in their place.

Quote:

Originally Posted by meat popsicle

I'll see you around thanksgiving creeper. Sorry but that's the earliest I have a spot in my travelling lawn service.

Tell em' to put it in writing Creeper

meat popsicle · 07-09-2005, 10:14 AM

And finally here is Part Three of the index:
Links Useful to the Few

WTF is going on with the index?!?

Requesting Feedback on the Thread Index's Reorganization

1. Engine, Transmission, and Drivetrain

Oil drain plug stripped. Any tips?

LC-4 shimming the crankshaft

HELP!! F**KED my LC4 cam

It's a sad day in my garage... – WageSlave’s garage that is, repairing piston rings.

Improved 640ADV c/s sprocket cover

Which Cylinder Base Gasket?

Motochondriacs Anonymous
Hearing your valves going out of specs

LC4E, BST40, jet4power – potatoho’s machinations

2006 640 Adventure - Chain Guide/Fin

Finding TDCC the Old Fashioned Way

dirtrider’s Larger Displacement Yeah, he’s a big bore…

Big Bore LC4, 660, 700?

LC4 Rocker Arm Shimin' Discussion
LC4 rocker arms

lc4 clutch hub grooves

Lateral play: LC4 Countershaft. How much is too much?

Which Sprockets?
LC4 Sprocket Choices
LC4 Chain and Sprockets
640ADV Sprockets and Chain Q
640 Counter Sprocket Question

Which Chain? And how Long?
640 Chain Recommendations

Third Oil Filter?

Third Oil Filter on an LC4

KTM Oil Cooler
Oil cooler for KTMs

Evans Coolant Thread
Evans coolant dilemma
03 LC4 640 Radiator overflow tube STINKS!
LC4 coolant capacity/Draining?
Evans coolant

Upgrading the Lower Chain Guide (pp 117-118 thanks rjf!)

03 640 adv fan switch

Cycle Improvements tech tips

EXTERNAL LINK: 4strokes.com tech tips

2. Carburetion, Exhaust and Other Highly Contested Subjects

LC4 Adv. normal fuel range...? – already indexed?

Staintune slip-on for High Flow 640a - setup info

Fuel Injection conversion!?!

Rallye Tank Thread or just say Braaap! and Make your own

Meat! SW Motech racks braaap!’s rear fuel tanks

3. Chassis (Bodywork) and Controls (Cockpit)

625 SXC new 18L tank/seat install

2007 640A trip rating

Aftermarket clutch perch for lc4 Adventure?

KTM windshield for LC4's and Adv.

Scotts damper relocation on an LC4E?

Quick release (Dzus fitting) seat for KTM 640

LC4 Starting Tricks?

Anti-Fog Masks
Anti-fog mask...

Thumper Helmets
Thumper Helmets?

Body Armor
Body Armor???

and Scotty's Touratech Rallye Cockpit Conversion
640 Adventure cockpit mods

Tank Repair Threads
Question on KTM's tank material
Using P-Tex candles for bodywork repair?
lc4 fuel tank empty sender
A question for all of you connoisseurs of aesthetics...
Plastic gas tank repair.....

Anyone Wanna Remove Your Petcock???

640 adv petcock

Installing XM Radio by sherpa

RevLoc for LC4 is here!!!

"Euro" H.L./Blink/Horn Switch

4. Electrical

HIDs on a 640 thread?? – additional info

KTM 640a Voltmeter

KTM LC4 - Aux. Lights – enduro model

IndyTim’s new 640 Adventure – euro light conversion?

My clock has vanished!!!

LC4 stator upgrade?

Buckster's Machinations
(Batteries and Spark Plugs)
640 Adv battery
640 Adv Spark plug

Trail Tech Vapor How To Install

5. Suspension and Wheels and Brakes

[B] Servicing the Rear Shock WP 4861

replacing rear wheel bearing.

Help with dual star side stand – weld-on tab issues

LC4 Hardened Wheel Bushings?

Who makes the best 17 inch knobbies? – SM to dirt with 17” rims!

Progressive rear spring on 640 Adv???

LC4 Suspension options – Sommer KTM’s spring rate recommendations

ATF as Fork Oil???

WP fork expert needed

6. Other

*The* Thumper Forum Bedliner thread (mergefest)...

Ktm Color Formula Jade Orange And All Other Motorcycle Colors

KTM 625 SXC vs 640 Adventure

Best lift stand for a thumper?

LC4 Longevity Contest (odometer says?)
lc4 odometer. who has the most miles?
The KTM LC4 Reliability research thread

LC4 (640) Models and Model Year Differences
Up-to-date: KTM 640 LC4 Adventure changes between model years – LukasM’s HitList
Others:
Looking on info about LC4 Adventure year to year changes
Considering a KTM 640 adventure
KTM LC4 Enduro Model History
What's the difference:2002,3,4 Ktm640 adv
Model Changes for 2005 640 Adv
KTM 620/640 E/GS Adventure History
KTM Clarification??????????
Ktm 640 03,04,05
from another similar thread
KTM 640 Rallye info ??

LC4 Race Bikes
Factory Baja LC4

2002 and 2003 KTM Factory Brochures
The '03 KTM LC4 factory brochure is available

Acclimate or Die

The Ultimate Adventure Accessory?

Notorious Bikez and Riderz

DirtyVFR’s Mothership
The MotherShip

Scotty's Orange Katoom
Lots Of Orange and an Akrapovic exhaust

Flyshop's 640 Adventure
2003 Ktm 640 Adv.r

Boyscout's Review
Boyscout! Tell us more about the KTM

External Links The Flanimals' Beast
http://www.motorally.ca/
Flanny’s Site is Gone…

External Link Jerome's Worldly 640 Home Page
Fred's Biking Adventures

External Link Yet another round the world LC4
AdventureBiker

External Link Hiroyuki 640 webpage
KTM diary
(translation by Google)
from: I am Japanese.

Gunnerbuck's Picked up a 640 Project....

Tseta's 2003 KTM 640 LC4 Adventure Rebuild (HOWDID)

640 A @ 25,000 miles with the mods/improvements – WildHorseRider’s bike

My personal 640 Adventure Odyssey, or my poor attempt of copying Pyndon – Odyssey’s rebuilding work

OldDog’s 660 Rallye Rebuild

Pez Gs’s 660 Rallye Rebuild

KTM 660 Rally build (or is it Rallye, Ralleye ) – Passmore’s rally(e)

Trevor S 640 Adv Cockpit Project

Its winter.....Time to upgrade the Desert Camel – Zerodog’s bike

whups...(the rebirth of an LC4) – dorkpunch’s ride

My 640 makeover - mike cramb's ride

625sxc, A story of two tails. - FatBoyCrash's SXC upgrades

Only LC4 pics - Adventure, Enduro or Supermoto

Real Photos of a KTM 640a
Real Photos of a KTM 640 Adventure

NorCal LC4 Riders
'06 KTM LC4 Tech Daze (WEST - NorCal)
Tech Daze I?

Puget Sound LC4 Riders
LC4 Head count in Puget Sound

One last thing: just in case you think your gear or bike isn’t up to the challenge -
The original adventure riders (and bikes!)
Guess what, its not the gear…

roohunt · 04-02-2010, 02:16 AM

Quote:

Originally Posted by meat popsicle

And finally here is Part Three of the index:
Links Useful to the Few

WTF is going on with the index?!?

Requesting Feedback on the Thread Index's Reorganization

1. Engine, Transmission, and Drivetrain

Oil drain plug stripped. Any tips?

LC-4 shimming the crankshaft

HELP!! F**KED my LC4 cam

It's a sad day in my garage... – WageSlave’s garage that is, repairing piston rings.

Improved 640ADV c/s sprocket cover

Which Cylinder Base Gasket?

Motochondriacs Anonymous
Hearing your valves going out of specs

LC4E, BST40, jet4power – potatoho’s machinations

2006 640 Adventure - Chain Guide/Fin

Finding TDCC the Old Fashioned Way

dirtrider’s Larger Displacement Yeah, he’s a big bore…

Big Bore LC4, 660, 700?

LC4 Rocker Arm Shimin' Discussion
LC4 rocker arms

lc4 clutch hub grooves

Lateral play: LC4 Countershaft. How much is too much?

Which Sprockets?
LC4 Sprocket Choices
LC4 Chain and Sprockets
640ADV Sprockets and Chain Q
640 Counter Sprocket Question

Which Chain? And how Long?
640 Chain Recommendations

Third Oil Filter?

Third Oil Filter on an LC4

KTM Oil Cooler
Oil cooler for KTMs

Evans Coolant Thread
Evans coolant dilemma
03 LC4 640 Radiator overflow tube STINKS!
LC4 coolant capacity/Draining?
Evans coolant

Upgrading the Lower Chain Guide (pp 117-118 thanks rjf!)

03 640 adv fan switch

Cycle Improvements tech tips

EXTERNAL LINK: 4strokes.com tech tips

2. Carburetion, Exhaust and Other Highly Contested Subjects

LC4 Adv. normal fuel range...? – already indexed?

Staintune slip-on for High Flow 640a - setup info

Fuel Injection conversion!?!

Rallye Tank Thread or just say Braaap! and Make your own

Meat! SW Motech racks braaap!’s rear fuel tanks

3. Chassis (Bodywork) and Controls (Cockpit)

625 SXC new 18L tank/seat install

2007 640A trip rating

Aftermarket clutch perch for lc4 Adventure?

KTM windshield for LC4's and Adv.

Scotts damper relocation on an LC4E?

Quick release (Dzus fitting) seat for KTM 640

LC4 Starting Tricks?

Anti-Fog Masks
Anti-fog mask...

Thumper Helmets
Thumper Helmets?

Body Armor
Body Armor???

and Scotty's Touratech Rallye Cockpit Conversion
640 Adventure cockpit mods

Tank Repair Threads
Question on KTM's tank material
Using P-Tex candles for bodywork repair?
lc4 fuel tank empty sender
A question for all of you connoisseurs of aesthetics...
Plastic gas tank repair.....

Anyone Wanna Remove Your Petcock???

640 adv petcock

Installing XM Radio by sherpa

RevLoc for LC4 is here!!!

"Euro" H.L./Blink/Horn Switch

4. Electrical

HIDs on a 640 thread?? – additional info

KTM 640a Voltmeter

KTM LC4 - Aux. Lights – enduro model

IndyTim’s new 640 Adventure – euro light conversion?

My clock has vanished!!!

LC4 stator upgrade?

Buckster's Machinations
(Batteries and Spark Plugs)
640 Adv battery
640 Adv Spark plug

Trail Tech Vapor How To Install

5. Suspension and Wheels and Brakes

replacing rear weel bearing.

Help with dual star side stand – weld-on tab issues

LC4 Hardened Wheel Bushings?

Who makes the best 17 inch knobbies? – SM to dirt with 17” rims!

Progressive rear spring on 640 Adv???

LC4 Suspension options – Sommer KTM’s spring rate recommendations

ATF as Fork Oil???

WP fork expert needed

6. Other

*The* Thumper Forum Bedliner thread (mergefest)...

Ktm Color Formula Jade Orange And All Other Motorcycle Colors

KTM 625 SXC vs 640 Adventure

Best lift stand for a thumper?

LC4 Longevity Contest (odometer says?)
lc4 odometer. who has the most miles?
The KTM LC4 Reliability research thread

LC4 (640) Models and Model Year Differences
Up-to-date: KTM 640 LC4 Adventure changes between model years – LukasM’s HitList
Others:
Looking on info about LC4 Adventure year to year changes
Considering a KTM 640 adventure
KTM LC4 Enduro Model History
What's the difference:2002,3,4 Ktm640 adv
Model Changes for 2005 640 Adv
KTM 620/640 E/GS Adventure History
KTM Clarification??????????
Ktm 640 03,04,05
from another similar thread
KTM 640 Rallye info ??

LC4 Race Bikes
Factory Baja LC4

2002 and 2003 KTM Factory Brochures
The '03 KTM LC4 factory brochure is available

Acclimate or Die

The Ultimate Adventure Accessory?

Notorious Bikez and Riderz

DirtyVFR’s Mothership
The MotherShip

Scotty's Orange Katoom
Lots Of Orange and an Akrapovic exhaust

Flyshop's 640 Adventure
2003 Ktm 640 Adv.r

Boyscout's Review
Boyscout! Tell us more about the KTM

External Links The Flanimals' Beast
http://www.motorally.ca/
Flanny’s Site is Gone…

External Link Jerome's Worldly 640 Home Page
Fred's Biking Adventures

External Link Yet another round the world LC4
AdventureBiker

External Link Hiroyuki 640 webpage
KTM diary
(translation by Google)
from: I am Japanese.

640 A @ 25,000 miles with the mods/improvements – WildHorseRider’s bike

My personal 640 Adventure Odyssey, or my poor attempt of copying Pyndon – Odyssey’s rebuilding work

OldDog’s 660 Rallye Rebuild

Pez Gs’s 660 Rallye Rebuild

KTM 660 Rally build (or is it Rallye, Ralleye ) – Passmore’s rally(e)

Trevor S 640 Adv Cockpit Project

Its winter.....Time to upgrade the Desert Camel – Zerodog’s bike

whups...(the rebirth of an LC4) – dorkpunch’s ride

My 640 makeover - mike cramb's ride

625sxc, A story of two tails. - FatBoyCrash's SXC upgrades

Only LC4 pics - Adventure, Enduro or Supermoto

Real Photos of a KTM 640a
Real Photos of a KTM 640 Adventure

NorCal LC4 Riders
'06 KTM LC4 Tech Daze (WEST - NorCal)
Tech Daze I?

Puget Sound LC4 Riders
LC4 Head count in Puget Sound

One last thing: just in case you think your gear or bike isn’t up to the challenge -
The original adventure riders (and bikes!)
Guess what, its not the gear…

flywheel puller custom made

meat popsicle · 11-29-2005, 03:25 PM

REVISION DATE: March 13, 2006

...CLIP...

Part Juan
Essentials:

1. Engine, Transmission, and Drivetrain

1.a Discussions

Oil Threads

http://www.advrider.com/forums/showthread.php?t=98271

Idle RPMs
http://www.advrider.com/forums/showthread.php?t=44610
http://www.advrider.com/forums/showthread.php?t=79958

LC4 Rocker Arm Shimin' Discussion
http://www.advrider.com/forums/showthread.php?t=103297

CountPacMan's (hopefully) Definitive CDI Guide -
http://www.advrider.com/forums/showp...48&postcount=9

I got Metal Shards in Me Engine!!!
http://www.advrider.com/forums/showthread.php?t=117794

1.b How-To’s

Creeper’s Oil Change Thread
http://www.advrider.com/forums/showthread.php?t=57107

Creeper’s Valve Inspection
http://www.advrider.com/forums/showthread.php?t=55445

Creeper's Finding TDC-C
http://www.advrider.com/forums/showthread.php?t=94861

Creeper's LC4 Sprocket Seal Replacement
http://www.advrider.com/forums/showthread.php?t=102920

Creeper’s Re-sealing the KTM LC4 rocker cover
http://www.advrider.com/forums/showthread.php?t=112127

markjenn’s LC4 Bearing Upgrade Thread
http://www.advrider.com/forums/showthread.php?t=73558

1.c Other Service and Repairs

Radiator Repairs (JB Weld)
http://www.advrider.com/forums/showthread.php?t=107936

Waterpump Threads
http://www.advrider.com/forums/showthread.php?t=72321

Creeper's Radiator Removal Tips (yep, he was bored again)
http://www.advrider.com/forums/showthread.php?t=64324

Clutch Noise?
http://www.advrider.com/forums/showthread.php?t=118095
With link to the KTM Tech Bulletin on:
"Tightening Procedure For Balancer Shaft Assembly Bolts On 2003 LC4 Engines" (thanks dirtrider!

http://www.advrider.com/forums/showp...14&postcount=3

LC4 Exhaust dB Testing Thread
http://www.advrider.com/forums/showthread.php?t=65420

2.b Service and Repairs

Gaspipe's Dirty Finger - and Setting the BST's Carb Float Height
http://www.advrider.com/forums/showthread.php?t=88680
http://www.advrider.com/forums/showthread.php?t=105295

EXTERNAL LINK: Factory Pro's guide to setting float height (w/tools)
http://66.47.68.116/tech/float_heigh...procedure.html
http://www.factorypro.com/tools/tool_floatcage.html

EXTERNAL LINK: MaxAir's guide to setting float height (w/tool)
http://www.maxairengineering.com/Mer...en=Float_level
BROKEN

Further Discussion of Float Height Tinkering
http://www.advrider.com/forums/showthread.php?t=110771
http://www.advrider.com/forums/showthread.php?t=105295

EXTERNAL LINK: Factory Pro's guide CV Carb Tuning
http://www.factorypro.com/tech/carbtun.html
http://www.factorypro.com/tech/carbt...m_engines.html

A little birdy’s chain adjustment thread

LC4 Anti-Vibe Threads
http://www.advrider.com/forums/showthread.php?t=28220
http://www.advrider.com/forums/showt...7&page=2&pp=15

Meat Popsicle’s Kick Starting Thread
http://www.advrider.com/forums/showthread.php?t=64912

External Link Other external links to stuff
http://f2.pg.briefcase.yahoo.com/bc/...c=bc%26.view=l

6.b Services and Repairs

External Link Horizon's Unlimited LC4 Maintenance Thread
http://www.horizonsunlimited.com/ubb...ML/000145.html

Insight Cylinder Service
http://www.advrider.com/forums/showthread.php?t=71725

Loadedagain's Machine Shop (bar end weights, bar risers, BST mixture screws, etc.)
http://www.advrider.com/forums/showthread.php?t=82086
http://www.advrider.com/forums/priva...o=newpm&u=2236

dirtrider’s Larger Displacement Yeah, he’s a big bore…

Adapt or Die

http://www.advrider.com/forums/showthread.php?p=838697
http://www.advrider.com/forums/showthread.php?t=50077

Tidbits

Installing XM Radio by sherpa
???

Efficiency… Tank Range… OK, so how far can I go?
http://www.advrider.com/forums/showthread.php?t=110964

Anyone Wanna Remove Your Petcock???

sss · 12-09-2005, 12:23 PM

I will be looking at the referenced bike this weekend. It looks like it is pretty much stock except for lowering the suspension 2", KTM comfort seat, 45T rear sprocket and chain.

Is $3800 a reasonable price for this?

General guidelines on what to look for are appreciated.

I will use this for 300 + mile trips with 50% dirt roads, forest roads, gravel.

Thanks.

Steve

meat popsicle · 12-09-2005, 12:28 PM

Quote:

Originally Posted by sss

I will be looking at the referenced bike this weekend. It looks like it is pretty much stock except for lowering the suspension 2", KTM comfort seat, 45T rear sprocket and chain.

Is $3800 a reasonable price for this?

General guidelines on what to look for are appreciated.

I will use this for 300 + mile trips with 50% dirt roads, forest roads, gravel.

Thanks.

Steve

sss,

you will get more hits (infomation) if you start a thread with your question; just copy it from here and paste it into a new thread here in thumpers.

sss · 12-09-2005, 12:49 PM

Thanks.

2 SPOT · 12-28-2005, 05:48 PM

what an awsome list of info!!! i am getting back into riding after 8 years, the 640 adv was the next bike i was planning to buy at that time, of course it was the first year of the adv. the 03 i just bought is everything i hoped it would be i just wish they kept the windscreen, i much prefferd it to the new style.

meat popsicle · 12-28-2005, 05:55 PM

Quote:

Originally Posted by 2 SPOT

what an awsome list of info!!! i am getting back into riding after 8 years, the 640 adv was the next bike i was planning to buy at that time, of course it was the first year of the adv. the 03 i just bought is everything i hoped it would be i just wish they kept the windscreen, i much prefferd it to the new style.

thanks for using it! there is a thread (or two) indexed on a windscreen mod that works with the 03 using a replacement windscreen for the F650 (BMW). maybe that will fulfill your needs.

07-09-2005, 06:34 AM	#1
meat popsicle ^OP Ignostic Joined: Feb 2004 Location: Circumlocution Office of Little Dorrit Oddometer: 13,843	KTM LC4 (640) Thread Index REVISION DATE: February 18, 2009 This is a thread index for many of those great posts by La Familia, with some crap thrown in for balance. This is by no means definitive, so PLEASE reply to this thread with your favorites threads, or suggestions on removing threads, etc, and we may append, edit, delete, and so forth. I thought this would give those who redundantly point to this thread or that one an easier route. Please note that all External Links are marked with the following red note. External Links! AdvRider is not responsible for anything at these links; proceed at your own risk. As before, newest additions will be in Orange for a spell. NOTE: If you can't find a thread you are looking for, please post your request to this thread and we will try and help you find it. If there is no existing thread to join, then start a new thread in Thumpers to fill the void. One tip for searching this thread, try using your web browser’s page search function (usually pushing CTRL and F at the same time will bring it up, or try the Edit menu on the toolbar) - it will save you some time. A suggestion for searching Thumpers is this: CLICK HERE and then add your search terms to the search and Google will only search this site. It is a great tool for searching this site with 3 letter terms. Also, please be aware that this is not a FAQS page. Although QA/QC edits are ongoing in an attempt to not lead anyone astray, people should use their best judgment and if in doubt ask questions! Of course you should ask your specific question in a different thread... the point of this thread was not to make questions unnecessary; the point is to help end the relentless search for "those" thread links. However, there are some "How-To's" that are very well respected and I think could be considered FAQS. Those highly regarded how-to-do-it threads are now in their own section at the beginning of this thread. If you disagree with an inclusion, submit your complaint to the committee. Oh yeah, and one other thing that might help us help you: Hi n00b, welcome to ADVrider. Got a question do ya? So here is Part Juan of the index: Links Useful to Everyone How-To’s Crazybrit's Installing a fan on the 625 SXC Laramie’s BST-40 Bible Meat Popsicle’s How to service (some) LC4 forks Creeper's Looking at a used LC4? Neduro's Spring Bike Maintenance and Setup Guide Luke's Stators Demystified LaramieLC4 Engine Removel/Replacement loisu’s LC4 640 starter clutch fix Dirty Sanchez’s KTM 640 Adventure HID Upgrade w Centech Laramie LC4('s) Steering head bearing, a how-to-guide... Creeper's DIY Brake Service Guide LC4 Pilot’s Rebuilding the LC4 Mechanical Water Pump - a Guide Meat Popsicle’s Guide to changing your chain and sprockets on the LC4 Creeper’s Servicing the LC4 Chassis Swingarm Thread Creeper's LC4 Sprocket Seal Replacement Creeper’s Re-sealing the KTM LC4 Rocker Cover and his note: when is a rocker cover leak not a rocker cover leak? Meat Popsicle’s Kick Starting the Beast Creeper’s Valve Inspection Creeper's Finding TDC-C Neduro's Tire Changing Class CountPacMan's (hopefully) Definitive CDI Guide - Creeper’s Oil Change markjenn’s LC4 Bearing Upgrade Tseta's Three times the fun! (LC4 HOWDID) Tseta's Routine maintenance (LC4 HOWDID) 1. Engine, Transmission, and Drivetrain 1.a Discussions LOOK HERE FIRST YFF! Creeper's LC4 Setup Thread Creeper's old post on setup And some other threads on setup Gaspipe’s Setup (and mod discussions!) Neduro's KTM Setup Thread Accessing the Holy BST What to get (and do) first for my new LC4 - a discussion Including side airbox mod pics! desmonc's 05 LC4a thread tons of setup and mod pics (and discussion) Another mods discussion thread How do I properly Break-in the LC4? – think some loudmouth on the internet know better than your bike’s manufacturer? Emissions controls the world over... and threads that offer "deactivation" assistance. SAS removal outside the USofA thanks Sylvia! Derestricting a 2006 SMC Links to Dealing with the Evaporative Emissions "afterthoughts", and SAS EPC (Electronic Power Control) design and deactivation. An Oil Thread… Idle RPMs Idle Hunting? 640 Adv / CS Sprocket / Loctite ? (CS sprocket discussion) Good CS Sprocket maintenance discussion Why my bike don't go over 85mph anymore - a discussion Coolant Thread cool is a state of mind, not fashion 1.b Repairs Clintnz's 95,000 service Gunnerbuck's 640s 127,000 service 640 LC4 Adventure 'bleeding' oil on head gasket? – with repair ideas from Creeper Creeper's Chain Alignment Tool Creeper's Radiator Removal Tips (yep, he was bored again) Clutch Noise? With link to the KTM Tech Bulletin on: Tightening Procedure For Balancer Shaft Assembly Bolts On 2003 LC4 Engines (thanks dirtrider! ) Got Milk? A little birdy’s chain adjustment thread 1.c Mods and Upgrades LC4 Owners Poll: Premium coolant hoses Loaded’s Gearing Thread 2. Carburetion, Exhaust and Other Highly Contested Subjects 2.a Discussions External Link! General Carbureator Theory Which carb is best on LC4 640 – with a discussion of BST maintenance To Clip, or Not To Clip… That is the question BST Needle Help Creeper’s LC4 Exhaust Thread LC4 Exhaust Sound Testing Thread 2.b Service and Repairs 640 LC4 Sprocket Seal Question? Setting the BST's Carb Float Height KTM 640 Float Spring Replacement? EXTERNAL LINK: Tool: Float Height Cage Holder EXTERNAL LINK: MaxAir's guide to setting float height (w/tool) Float Height Importance in Carb Tuning EXTERNAL LINKS: Factory Pro's guide CV Carb Tuning And of course Mikuni’s Tuning Guide 2.c Mods and Upgrades BST Mix Screw Threads BST 40 Idle Screw creeper got bored again... KTM LC4 Mikuni BST40 Venting Bernoulli's Law of Carb Venting – curiosity killed the cat and one more on carb venting 3. Chassis (Bodywork) and Controls (Cockpit) 3.a Discussions Converting a pre-03 Clutch to Hydraulic with a link to and the Secrets of Magura Handlebar Controls and Cable Routing Adjusting your throttle cable Ergonomics or Bar Height, Seat Height, and Peg Height? Stock 2003 LC4 ADV handlebar Bar name/rise? Aftermarket bars on 640A IMO Threads the solution to an overheading 640 adventure... KTM 640 adventure Tripmaster LCD (broken) Neutral Light Always on. '06 640 Adv 3.b Service and Repairs KTM Adventure-Steering head bearing adjustment KTM 2003 LC4 clutch lock-out switch Broken centerstand blues… Hydro clutch issues 3.c Mods and Upgrades Reviews of Renazco Racing Seats Buckster ChrisC meat popsicle creeper PASSMORE A Rad Review of Guts Racing Seats Review of Bill Mayer Saddles Review of Russell Seat A Discussion on Grips 04 and later High Fender Conversion Thread (links therein) KTM 640 Adv '05 - High Front Fender !!! Low Guard/Brake-line Recall 04-05Adventures? 640 High Guard Mod-04,05,06 they'll change it in 07! 640 High Fender 640 High Fender Mod (fork guard fix!) Trying to keep the 640 low fender... PASSMORE's pre-2003 Centerstand Upgrade Thread Bar Riser’s Risers... Pennytech, Touratech, Sommer, etc? "Quickie" KTM bar riser extensions Mirror Threads Mirror mirror on the wall... Installing Dual Star Mirrors on a 640 Bark Busters (aka Handguards) Thread index, No Bark Busters? Footpegs LC4 footpegs Scott Harden School & Lower LC4 E Pegs KTM Rally Peg dimensions??? 4. Electrical 4.a Discussions Kick-starting LC4 with dead battery? – disconnect headlights! Repost of Flanny’s LC4 electrical output post How to wire into '03 LC4 640 accessory outlets? – and discussion of stock wiring issues EXTERNAL LINKS: Stock Wiring Upgrade? I need more power Mr. Scott!!! I need more lighting Mr. Scott!!! KTM 640 Adv illumination How to wire both headlights on together (thanks warewolf!) 4.b Service and Repairs LC4 Starter help? - with JayBo1’s rewiring out the safety interlocks 03 KTM 640 Adv -- Electrical Problem (check your ignition switch) Creeper’s LC4 electrical diagram breakouts Troubleshooting the Charging System (faultchecking) LC4 Starter - Repair or Replace? 4.c Mods and Upgrades Loaded Wiring Handwarmers Long term opinion of Trail Tech, and electrical troubleshooting of them 5. Suspension and Wheels and Brakes 5.a Discussions Ever wonder about fork oil? Zerodog’s Ever wonder what is inside your 640 shock? Stock Behr rims (2004 - LC4s) A Tire Thread (more in Post #2) Rear tire for my 640? Creeper’s Inner Tube Thread Forks and Shock Fork Oil and Suspension Questions Heavier spring for 640 adventure? Stobie’s spring recommendations 640 Suspension question (SAG) Sag numbers for 02 adventure What are stock spring rates in 01 ADV? 640 Adv stiffer rear spring/forks 640 Adv suspension settings 640 Adv suspension settings; buckster double shot! Don’t be distracted by the float questions, they are talkin’ springs too LC4 Suspension: To revalve, or not to revalve? Sommer KTM’s recommendations spring diameter issue The Spring Quest Fork Maintainence, complete or routine? Front End Wag Question 5.b Service and Repairs boyscout’s LC4 steering head and fork service notes – new class of thread: summaries? Servicing the Forks LC4 fork oil level? KTM LC4 Fork Oil Change Servicing the Fork Seals (thanks Surly! ) cleaning fork seals Air in Front Brakes? Spokes – Love‘em or Hate’em; its up to you (more in Post #2 on spokes and brake squeal) Spoked Wheel Maintenance KTM 2002 Tech Bulletin on Spokes KTM recall on front wheels LC4 Enduro/SXC spoke recall 5.c Mods and Upgrades Infinity Subtanks on a 640 Fork subtanks... are they for you? 6. Other 6.a General Discussions Why Clean Your Bike The LC4 Skidplate Thread (and skidplates in general) KTM Adventure Threads KTM 640 Adventure (and LC4) owners, sign in please... Extinct KTM Shoot the Shite Threads I'll Show You Mine If You Show Me Yours New "General Purpose KTM'ers thread"... General purpose KTM'ers "shoot the shit" thread TONS OF INFO LOST IN THESE THREADS – THEY NEED TO BE INDIVIDUALLY INDEXED. (simply review the threads and add a post to them with a Table of Contents, linking to stuff in the threads, and I will link to your TOC) LC4 Enduro Threads clintnz's upgrade threads added KTM LC4 Enduro Model History 640 Enduro Windscreen 640 Enduro Radiator Guards KTM 640 Enduro Dukes? (It’s a beginning…) Got a new Duke, Pictures and Questions within. SXC?(Again, it’s a beginning…) KTM 625 sxc (general) KTM 625 SXC -- Anyone installed an extra oil cooler or reservoir ? DIY Add a Bleed Screw to your Banjo Bolt (for SXCs and other LC4s w/out oil in the frame) Question about KTM 640 ADV tank/fairing (on a SXC). Alternatively: Smaller gas tank for a 640 Adventure KTM 625 sxc 4 me? Bigger tank help needed KTM 625 SXC Milky coolant everywhere!!! Antifreeze in '01 Adv. SXC/LC4 BMW windscreen SMC Threads Anyone own a KTM 625 SMC? LC4 Owner's Manual and Engine Service Manual Links LC4 manual on CD - FREE Other external links to stuff LOOKING FOR AN ONLINE HOST FOR LC4 FILES 6.b Services and Repairs Tools, Toolkits, and Related Widgets The Toolkit Thread - hilslamer What is in your KTM 640 tool kit? KTM 640 Adv - Tool box options KTM 640 Adventure, what spares to carry? toolkit pics '05 640 Adventure Tools Question spark plug socket Torque Wrench Thread Loctite Thread Toolbox Ideas LC4 toolbox Tool Box Idea for the KTM LC4 KTM LC4 Toolbox Tabs FIX? 6.c Other Luggage KTM 640 Adventure luggage options explained jimjib's Threads (pics gone?!? ) mounting pelican cases mounting larger pelican cases Other Threads clintnz's custom soft pannier braces another post on pelican cases Ricardo's thread on attaching pelican cases general 640 Adventure Luggage thread LC4 Pilot's Searches Zega Vs. Moto-Sport Aluminum cases Pelican setup for 99 640 Adv R general KTM Adventure Hard Luggage thread 640 Adventure luggage? 640 Adv and Happy Trails bags Soft Bagz Andy Strapz Bags - Quick Review soft panniers for KTM640 adventure general Soft Luggage thread KTM 640 factory racks (maybe not a soft bagz thread...) Tank Bagz – thanks ChrisC and Velocibiker and sherpa! general Tank bags thread The quest for the (cheaper alternative) KTM Adventure tank bag Wolfman Explorer Lite/Enduro Tankbags fitted on KTM 640 Adventure (sherpa showing how a review is DONE. AdventurePipe’s Pelican Case Customized Luggage and Racks New Pelican-based Luggage System (LC4 covered?) Protection: Velocibiker's Pennytech Light Guards Composite Materials Tankguards Ok - Adv. Skid Plates $300 Usd - Flanny Manufacturing (NOTE: OLD THREAD!) 140 $ Carbon Kevlar 640 Adventure TankGuards (NOTE: PLAN NEVER COMPLETED) ISO a CF/Kevlar artist Tank Guards - CURRENTLY ENTERTAINING ORDERS! Adventure 640 tank guards/trip pics (Hepco Beckers – questionable kit… More Tank Protection How to protect KTM LC4 Adv without tank bars? KTM Adventure crash protection 640 Adventure tank bars LC4 Cock Protection Rallye Skidplate Boxes KTM 640 Rallye skid plate (Group effort) – died off; my fault Adventure R rally skid/storage plate More Skidplates Review: KTM LC4adv CF skidplate __________________ Kronreif Trunkenpolz Mattighofen LC4 640 Its not so much staying alive; its staying human that counts. meat popsicle screwed with this post 12-19-2012 at 07:59 PM Reason: creeper

07-09-2005, 09:16 AM	#3
Airhead More human than human Joined: Nov 2004 Location: Fear and Loathing in Maine Oddometer: 2,100	Excellent...thanks for all the hard work! Now if you could just explain to me why my gas cap cost alomost $70... __________________ '05.5 KTM 950 Adventure 2008 KTM 450 EXC-R All Orange, Baby!

07-09-2005, 11:21 AM	#6
Arch Incurable Gearhead Joined: Dec 2001 Location: Katy, TX Oddometer: 11,689	Nice work, MP. Welcome to sticky status. __________________ Arch

07-09-2005, 10:14 AM	#8
meat popsicle ^OP Ignostic Joined: Feb 2004 Location: Circumlocution Office of Little Dorrit Oddometer: 13,843	Part Tres And finally here is Part Three of the index: Links Useful to the Few WTF is going on with the index?!? Requesting Feedback on the Thread Index's Reorganization 1. Engine, Transmission, and Drivetrain Oil drain plug stripped. Any tips? LC-4 shimming the crankshaft HELP!! FKED my LC4 cam It's a sad day in my garage... – WageSlave’s garage that is, repairing piston rings. Improved 640ADV c/s sprocket cover Which Cylinder Base Gasket? Motochondriacs Anonymous Hearing your valves going out of specs LC4E, BST40, jet4power – potatoho’s machinations 2006 640 Adventure - Chain Guide/Fin Finding TDCC the Old Fashioned Way dirtrider’s Larger Displacement Yeah, he’s a big bore… Big Bore LC4, 660, 700? LC4 Rocker Arm Shimin' Discussion LC4 rocker arms lc4 clutch hub grooves Lateral play: LC4 Countershaft. How much is too much? Which Sprockets? LC4 Sprocket Choices LC4 Chain and Sprockets 640ADV Sprockets and Chain Q 640 Counter Sprocket Question Which Chain? And how Long? 640 Chain Recommendations Third Oil Filter? Third Oil Filter on an LC4 KTM Oil Cooler Oil cooler for KTMs Evans Coolant Thread Evans coolant dilemma 03 LC4 640 Radiator overflow tube STINKS! LC4 coolant capacity/Draining? Evans coolant Upgrading the Lower Chain Guide (pp 117-118 thanks rjf!) 03 640 adv fan switch Cycle Improvements tech tips EXTERNAL LINK: 4strokes.com tech tips 2. Carburetion, Exhaust and Other Highly Contested Subjects LC4 Adv. normal fuel range...? – already indexed? Staintune slip-on for High Flow 640a - setup info Fuel Injection conversion!?! Rallye Tank Thread or just say Braaap! and Make your own Meat! SW Motech racks braaap!’s rear fuel tanks 3. Chassis (Bodywork) and Controls (Cockpit) 625 SXC new 18L tank/seat install 2007 640A trip rating Aftermarket clutch perch for lc4 Adventure? KTM windshield for LC4's and Adv. Scotts damper relocation on an LC4E? Quick release (Dzus fitting) seat for KTM 640 LC4 Starting Tricks? Anti-Fog Masks Anti-fog mask... Thumper Helmets Thumper Helmets? Body Armor Body Armor??? and Scotty's Touratech Rallye Cockpit Conversion 640 Adventure cockpit mods Tank Repair Threads Question on KTM's tank material Using P-Tex candles for bodywork repair? lc4 fuel tank empty sender A question for all of you connoisseurs of aesthetics... Plastic gas tank repair..... Anyone Wanna Remove Your Petcock??? 640 adv petcock Installing XM Radio by sherpa RevLoc for LC4 is here!!! "Euro" H.L./Blink/Horn Switch 4. Electrical HIDs on a 640 thread?? – additional info KTM 640a Voltmeter KTM LC4 - Aux. Lights – enduro model IndyTim’s new 640 Adventure – euro light conversion? My clock has vanished!!! LC4 stator upgrade? Buckster's Machinations (Batteries and Spark Plugs) 640 Adv battery 640 Adv Spark plug Trail Tech Vapor How To Install 5. Suspension and Wheels and Brakes [B] Servicing the Rear Shock WP 4861 replacing rear wheel bearing. Help with dual star side stand – weld-on tab issues LC4 Hardened Wheel Bushings? Who makes the best 17 inch knobbies? – SM to dirt with 17” rims! Progressive rear spring on 640 Adv??? LC4 Suspension options – Sommer KTM’s spring rate recommendations ATF as Fork Oil??? WP fork expert needed 6. Other** The Thumper Forum Bedliner thread (mergefest)... Ktm Color Formula Jade Orange And All Other Motorcycle Colors KTM 625 SXC vs 640 Adventure Best lift stand for a thumper? LC4 Longevity Contest (odometer says?) lc4 odometer. who has the most miles? The KTM LC4 Reliability research thread LC4 (640) Models and Model Year Differences Up-to-date: KTM 640 LC4 Adventure changes between model years – LukasM’s HitList Others: Looking on info about LC4 Adventure year to year changes Considering a KTM 640 adventure KTM LC4 Enduro Model History What's the difference:2002,3,4 Ktm640 adv Model Changes for 2005 640 Adv KTM 620/640 E/GS Adventure History KTM Clarification?????????? Ktm 640 03,04,05 from another similar thread KTM 640 Rallye info ?? LC4 Race Bikes Factory Baja LC4 2002 and 2003 KTM Factory Brochures The '03 KTM LC4 factory brochure is available Acclimate or Die The Ultimate Adventure Accessory? Notorious Bikez and Riderz DirtyVFR’s Mothership The MotherShip Scotty's Orange Katoom Lots Of Orange and an Akrapovic exhaust Flyshop's 640 Adventure 2003 Ktm 640 Adv.r Boyscout's Review Boyscout! Tell us more about the KTM External Links The Flanimals' Beast http://www.motorally.ca/ Flanny’s Site is Gone… External Link Jerome's Worldly 640 Home Page Fred's Biking Adventures External Link Yet another round the world LC4 AdventureBiker External Link Hiroyuki 640 webpage KTM diary (translation by Google) from: I am Japanese. Gunnerbuck's Picked up a 640 Project.... Tseta's 2003 KTM 640 LC4 Adventure Rebuild (HOWDID) 640 A @ 25,000 miles with the mods/improvements – WildHorseRider’s bike My personal 640 Adventure Odyssey, or my poor attempt of copying Pyndon – Odyssey’s rebuilding work OldDog’s 660 Rallye Rebuild Pez Gs’s 660 Rallye Rebuild KTM 660 Rally build (or is it Rallye, Ralleye ) – Passmore’s rally(e) Trevor S 640 Adv Cockpit Project Its winter.....Time to upgrade the Desert Camel – Zerodog’s bike whups...(the rebirth of an LC4) – dorkpunch’s ride My 640 makeover - mike cramb's ride 625sxc, A story of two tails. - FatBoyCrash's SXC upgrades Only LC4 pics - Adventure, Enduro or Supermoto Real Photos of a KTM 640a Real Photos of a KTM 640 Adventure NorCal LC4 Riders '06 KTM LC4 Tech Daze (WEST - NorCal) Tech Daze I? Puget Sound LC4 Riders LC4 Head count in Puget Sound One last thing: just in case you think your gear or bike isn’t up to the challenge - The original adventure riders (and bikes!) Guess what, its not the gear… __________________ Kronreif Trunkenpolz Mattighofen LC4 640 Its not so much staying alive; its staying human that counts. meat popsicle screwed with this post 04-16-2013 at 05:56 PM Reason: Gunnerbuck

11-29-2005, 03:25 PM	#10
meat popsicle ^OP Ignostic Joined: Feb 2004 Location: Circumlocution Office of Little Dorrit Oddometer: 13,843	Latest Archive... REVISION DATE: March 13, 2006 ...CLIP... Part Juan Essentials: 1. Engine, Transmission, and Drivetrain 1.a Discussions Oil Threads http://www.advrider.com/forums/showthread.php?t=98271 Idle RPMs http://www.advrider.com/forums/showthread.php?t=44610 http://www.advrider.com/forums/showthread.php?t=79958 LC4 Rocker Arm Shimin' Discussion http://www.advrider.com/forums/showthread.php?t=103297 CountPacMan's (hopefully) Definitive CDI Guide - http://www.advrider.com/forums/showp...48&postcount=9 I got Metal Shards in Me Engine!!! http://www.advrider.com/forums/showthread.php?t=117794 1.b How-To’s Creeper’s Oil Change Thread http://www.advrider.com/forums/showthread.php?t=57107 Creeper’s Valve Inspection http://www.advrider.com/forums/showthread.php?t=55445 Creeper's Finding TDC-C http://www.advrider.com/forums/showthread.php?t=94861 Creeper's LC4 Sprocket Seal Replacement http://www.advrider.com/forums/showthread.php?t=102920 Creeper’s Re-sealing the KTM LC4 rocker cover http://www.advrider.com/forums/showthread.php?t=112127 markjenn’s LC4 Bearing Upgrade Thread http://www.advrider.com/forums/showthread.php?t=73558 1.c Other Service and Repairs Radiator Repairs (JB Weld) http://www.advrider.com/forums/showthread.php?t=107936 Waterpump Threads http://www.advrider.com/forums/showthread.php?t=72321 Creeper's Radiator Removal Tips (yep, he was bored again) http://www.advrider.com/forums/showthread.php?t=64324 Clutch Noise? http://www.advrider.com/forums/showthread.php?t=118095 With link to the KTM Tech Bulletin on: "Tightening Procedure For Balancer Shaft Assembly Bolts On 2003 LC4 Engines" (thanks dirtrider! ) 1.d Mods and Upgrades 6th Gear for LC4? http://www.advrider.com/forums/showthread.php?t=58598 Coolant Threads http://www.advrider.com/forums/showthread.php?t=75589 http://www.advrider.com/forums/showthread.php?t=58804 2. Carburetion, Exhaust and Other Highly Contested Subjects 2.a Discussions Creeper’s LC4 Exhaust Thread http://www.advrider.com/forums/showthread.php?t=34615 and then the Other Exhaust Threads http://www.advrider.com/forums/showthread.php?t=33586 http://www.advrider.com/forums/showthread.php?t=50590 http://www.advrider.com/forums/showthread.php?t=79162 http://www.advrider.com/forums/showt...ear#post849673 http://www.advrider.com/forums/showthread.php?t=79035 http://www.advrider.com/forums/showp...9&postcount=11 Carb Discussions http://www.advrider.com/forums/showt...t=69277&page=4 http://www.advrider.com/forums/showthread.php?t=75795 http://www.advrider.com/forums/showthread.php?t=69277 http://www.advrider.com/forums/showthread.php?t=58886 http://www.advrider.com/forums/showthread.php?t=87425 http://www.advrider.com/forums/showthread.php?t=117857 http://www.advrider.com/forums/showthread.php?t=87425 FCR Threads http://www.advrider.com/forums/showthread.php?t=36283 http://www.advrider.com/forums/showthread.php?t=77860 http://www.advrider.com/forums/showthread.php?t=43819 BST Thread http://www.advrider.com/forums/showthread.php?t=62674 http://www.advrider.com/forums/showthread.php?t=90002 OMFG, a rational comparison of the BST to a FCR... http://www.advrider.com/forums/showp...14&postcount=3 LC4 Exhaust dB Testing Thread http://www.advrider.com/forums/showthread.php?t=65420 2.b Service and Repairs Gaspipe's Dirty Finger - and Setting the BST's Carb Float Height http://www.advrider.com/forums/showthread.php?t=88680 http://www.advrider.com/forums/showthread.php?t=105295 EXTERNAL LINK: Factory Pro's guide to setting float height (w/tools) http://66.47.68.116/tech/float_heigh...procedure.html http://www.factorypro.com/tools/tool_floatcage.html EXTERNAL LINK: MaxAir's guide to setting float height (w/tool) http://www.maxairengineering.com/Mer...en=Float_level BROKEN Further Discussion of Float Height Tinkering http://www.advrider.com/forums/showthread.php?t=110771 http://www.advrider.com/forums/showthread.php?t=105295 EXTERNAL LINK: Factory Pro's guide CV Carb Tuning http://www.factorypro.com/tech/carbtun.html http://www.factorypro.com/tech/carbt...m_engines.html A little birdy’s chain adjustment thread http://www.advrider.com/forums/showt...8&page=5&pp=15 Which Sprockets? http://www.advrider.com/forums/showthread.php?t=73593 http://www.advrider.com/forums/showthread.php?t=116105 http://www.advrider.com/forums/showthread.php?p=1577619 http://www.advrider.com/forums/showthread.php?t=117863 Which Chain? And how Long? http://www.advrider.com/forums/showthread.php?t=73378 2.c Mods and Upgrades Upgrading the Lower Chain Guide (pp 117-118 thanks rjf!) http://www.advrider.com/forums/showt...35110&page=117 Loaded’s Gearing Thread http://www.advrider.com/forums/showthread.php?t=76875 BST Mix Screw Threads http://www.advrider.com/forums/showthread.php?t=82086 http://www.advrider.com/forums/showthread.php?t=69028 3. Chassis (Bodywork) and Controls (Cockpit) 3.a Discussions Ergonomics or Bar Height, Seat Height, and Peg Height? More Links Please! http://www.advrider.com/forums/showthread.php?t=74850 IMO Threads http://www.advrider.com/forums/showthread.php?t=71131 http://www.advrider.com/forums/showt...33216#poststop Estimating Fuel Level? http://www.advrider.com/forums/showthread.php?t=51791 Fuel Gauge Discussion http://www.advrider.com/forums/showt...1&page=1&pp=10 Rallye Tank Thread http://www.advrider.com/forums/showthread.php?t=34628 LED Tailight http://www.advrider.com/forums/showthread.php?t=89344 Which Fancy Saddle to Replace this Board? http://www.advrider.com/forums/showthread.php?t=90119 http://www.advrider.com/forums/showthread.php?t=12743 http://www.advrider.com/forums/showthread.php?t=44586 http://www.advrider.com/forums/showthread.php?t=12680 http://www.advrider.com/forums/showthread.php?t=64352 http://www.advrider.com/forums/showthread.php?t=38717 3.b Service and Repairs Tank Repair Threads http://www.advrider.com/forums/showthread.php?t=62087 http://www.advrider.com/forums/showthread.php?t=62059 http://www.advrider.com/forums/showthread.php?t=61952 http://www.advrider.com/forums/showthread.php?t=60871 http://www.advrider.com/forums/showthread.php?t=113337 3.c Mods and Upgrades External LinksHigh-Performance Seating by Renazco Racing aka Renazco Racing Seats http://www.renazco.com/ Reviews of Renazco Racing Seats http://www.advrider.com/forums/showthread.php?t=85557 http://www.advrider.com/forums/showthread.php?t=69981 http://www.advrider.com/forums/showthread.php?t=73116 http://www.advrider.com/forums/showthread.php?t=75103 http://www.advrider.com/forums/showthread.php?t=57003 Review of Guts Racing Seats http://www.advrider.com/forums/showthread.php?t=15436 Review of Bill Mayer Saddles http://www.advrider.com/forums/showthread.php?t=54142 Review of Russell Seat http://www.advrider.com/forums/showthread.php?t=49471 Grips http://www.advrider.com/forums/showthread.php?t=95560 04 and later High Fender Conversion Thread (links therein) http://www.advrider.com/forums/showthread.php?t=105104 http://www.advrider.com/forums/showthread.php?t=112875 http://www.advrider.com/forums/showthread.php?t=107790 http://www.advrider.com/forums/showthread.php?t=108974 PASSMORE's pre-2003 Centerstand Upgrade Thread http://www.advrider.com/forums/showt...ht=centerstand Bar Riser’s http://www.advrider.com/forums/showthread.php?t=59434 http://www.advrider.com/forums/showthread.php?t=58561 LC4 Windscreen Threads http://www.advrider.com/forums/showthread.php?t=103853 http://www.advrider.com/forums/showt...1&page=2&pp=15 http://www.advrider.com/forums/showthread.php?t=44006 http://www.advrider.com/forums/showthread.php?t=58048 Toolbox Ideas http://www.advrider.com/forums/showt...1&page=3&pp=15 http://www.advrider.com/forums/showthread.php?t=78041 http://www.advrider.com/forums/showthread.php?t=88032 Mirror Threads sherpa's mod added http://www.advrider.com/forums/showthread.php?t=50241 http://www.advrider.com/forums/showthread.php?t=119712 HID and Other Lighting Threads http://www.advrider.com/forums/showthread.php?t=53687 http://www.advrider.com/forums/showthread.php?t=70241 http://www.advrider.com/forums/showthread.php?t=100498 http://www.advrider.com/forums/showthread.php?t=94226 Wiring Diagram for Running Both High and Low Beams at Once http://www.advrider.com/forums/showp...69&postcount=9 Bark Busters (aka Handguards) http://www.advrider.com/forums/showthread.php?t=98110 LC4 Damper Threads ChrisC approved spelling! http://www.advrider.com/forums/showthread.php?t=67885 http://www.advrider.com/forums/showt...4&page=2&pp=15 http://www.advrider.com/forums/showthread.php?t=61790 http://www.advrider.com/forums/showthread.php?t=41528 http://www.advrider.com/forums/showthread.php?t=105852 http://www.advrider.com/forums/showthread.php?t=113139 Footpegs http://www.advrider.com/forums/showt...5&page=1&pp=15 http://www.advrider.com/forums/showthread.php?t=103539 http://www.advrider.com/forums/showthread.php?p=1189572 Horn Thread http://www.advrider.com/forums/showthread.php?t=60958 GPS Setup Threads http://www.advrider.com/forums/showthread.php?t=58497 Sherpa’s Custom GPS Mount http://www.advrider.com/forums/showthread.php?t=109214 4. Electrical 4.a Discussions Repost of Flanny’s LC4 electrical output post http://www.advrider.com/forums/showthread.php?t=82712 I need more power Mr. Scott!!! http://www.advrider.com/forums/showthread.php?t=75132 I need more lighting Mr. Scott!!! http://www.advrider.com/forums/showthread.php?t=66170 LC4 Stator Upgrade http://www.advrider.com/forums/showthread.php?t=56163 4.b Service and Repairs Troubleshooting the Charging System (faultchecking) http://www.advrider.com/forums/showthread.php?t=107961 4.c Mods and Upgrades Loaded Wiring Handwarmers http://www.advrider.com/forums/showthread.php?t=102930 I Need More Light Mr. Scott! (thanks velocibiker!) http://www.advrider.com/forums/showthread.php?t=18937 5. Suspension and Wheels and Brakes 5.a Discussions Tire Threads http://www.advrider.com/forums/showthread.php?t=70618 http://www.advrider.com/forums/showthread.php?t=62760 http://www.advrider.com/forums/showthread.php?t=55504 http://www.advrider.com/forums/showthread.php?t=55758 http://www.advrider.com/forums/showt...5&page=1&pp=10 Creeper’s Inner Tube Thread http://www.advrider.com/forums/showthread.php?t=50467 Suspension - forks, shocks, springs, etc Forks and Shock http://www.advrider.com/forums/showthread.php?t=73958 http://www.advrider.com/forums/showp...91&postcount=8 Sag http://www.advrider.com/forums/showthread.php?t=78403 http://www.advrider.com/forums/showthread.php?t=11867 Setup http://www.advrider.com/forums/showthread.php?t=102826 http://www.advrider.com/forums/showthread.php?t=80099 http://www.advrider.com/forums/showthread.php?t=48942 http://www.advrider.com/forums/showthread.php?p=819062 http://www.advrider.com/forums/showthread.php?t=105295 Revalve http://www.advrider.com/forums/showthread.php?t=72205 Fittment (see above also) http://www.advrider.com/forums/showp...85&postcount=4 http://www.advrider.com/forums/showp...5&postcount=25 http://www.advrider.com/forums/showp...2&postcount=27 Front End Wag Question http://www.advrider.com/forums/showthread.php?t=80908 Anyone Hear Loaded Squeal??? http://www.advrider.com/forums/showthread.php?t=17548 5.b Service and Repairs Creeper’s Servicing the LC4 Chassis Swingarm Thread http://www.advrider.com/forums/showthread.php?t=79990 Neduro’s Tire Changing Class http://www.advrider.com/forums/showthread.php?t=50717 ktmnate's Bead Breakin' Mambo! http://www.advrider.com/forums/showthread.php?t=114663 Yogoi's repost of desmofan's bead breakin' tool http://www.advrider.com/forums/showthread.php?t=95445 Air in Front Brakes? http://www.advrider.com/forums/showthread.php?t=102248 Servicing the Forks http://www.advrider.com/forums/showthread.php?t=15215 Broken Spokes? http://www.advrider.com/forums/showthread.php?t=19115 Tech Bulletin for Spoke Maintenance and... 01-03 640 Adventure front rim recall info http://www.advrider.com/forums/showthread.php?t=99844 http://www.advrider.com/forums/showthread.php?t=87370 ATF as Fork Oil??? http://www.advrider.com/forums/showthread.php?t=117880 5.c Mods and Upgrades Woody’s Wheel Works KTM Wheel Thread http://www.advrider.com/forums/showthread.php?t=72565 http://www.advrider.com/forums/showthread.php?t=77920 6. Other 6.a General Discussions KTM Adventure Threads http://www.advrider.com/forums/showthread.php?t=35110 http://www.advrider.com/forums/showthread.php?t=33526 LC4 Setup Threads See BST Threads for more on their setup Note: some of these are discussions, proceed with your brain on! http://www.advrider.com/forums/showthread.php?t=79898 http://www.advrider.com/forums/showthread.php?t=62046 http://www.advrider.com/forums/showthread.php?t=67555 http://www.advrider.com/forums/showthread.php?t=73089 http://www.advrider.com/forums/showthread.php?p=2118415 LC4 Enduro Threads clintnz's upgrade threads added http://www.advrider.com/forums/showthread.php?t=60363 http://www.advrider.com/forums/showthread.php?t=67902 http://www.advrider.com/forums/showthread.php?t=76278 LC4 Owner's Manual and Engine Service Manual Links UPDATE: KTM NA has recently cracked down on sharing these resources. If you require these materials and 'cannot wait to purchase them commercially' - here or here for example - please “ask ‘a friend’ to borrow theirs” LC4 Anti-Vibe Threads http://www.advrider.com/forums/showthread.php?t=28220 http://www.advrider.com/forums/showt...7&page=2&pp=15 Meat Popsicle’s Kick Starting Thread http://www.advrider.com/forums/showthread.php?t=64912 External Link Other external links to stuff http://f2.pg.briefcase.yahoo.com/bc/...c=bc%26.view=l 6.b Services and Repairs External Link Horizon's Unlimited LC4 Maintenance Thread http://www.horizonsunlimited.com/ubb...ML/000145.html Insight Cylinder Service http://www.advrider.com/forums/showthread.php?t=71725 Loadedagain's Machine Shop (bar end weights, bar risers, BST mixture screws, etc.) http://www.advrider.com/forums/showthread.php?t=82086 http://www.advrider.com/forums/priva...o=newpm&u=2236 dirtrider’s Larger Displacement Yeah, he’s a big bore… http://www.advrider.com/forums/showthread.php?t=111681 Tools, Toolkits, and Related Schwag NOTE: first stab - give me your links!!! http://www.advrider.com/forums/showthread.php?p=1564407 http://www.advrider.com/forums/showthread.php?t=63223 http://www.advrider.com/forums/showthread.php?t=90827 http://www.advrider.com/forums/showt...t=84815&page=3 http://www.advrider.com/forums/showthread.php?t=82459 External Links Adventurer's Workshop (afetke) http://adventurersworkshop.com/Merch...e=KTM_640_640c Torque Wrench Thread http://www.advrider.com/forums/showthread.php?t=78986 Loctite Thread http://www.advrider.com/forums/showthread.php?t=63613 Tech Tips http://www.advrider.com/forums/showthread.php?t=77537 6.c Luggage jimjib's Threads (pics gone?!? ) http://www.advrider.com/forums/showthread.php?t=6928 http://www.advrider.com/forums/showthread.php?t=6093 Other Threads http://www.advrider.com/forums/showthread.php?p=1225702 http://www.advrider.com/forums/showp...80&postcount=6 http://www.advrider.com/forums/showthread.php?t=61381 http://www.advrider.com/forums/showthread.php?t=59880 LC4 Pilot's Searches http://www.advrider.com/forums/showthread.php?t=68899 http://www.advrider.com/forums/showthread.php?t=60857 http://www.advrider.com/forums/showthread.php?t=14150 http://www.advrider.com/forums/showthread.php?t=59880 http://www.advrider.com/forums/showthread.php?t=67861 Soft Bagz http://www.advrider.com/forums/showthread.php?t=95047 http://www.advrider.com/forums/showthread.php?t=90589 http://www.advrider.com/forums/showthread.php?t=76540 http://www.advrider.com/forums/showthread.php?t=71157 http://www.advrider.com/forums/showthread.php?t=124689 Tank Bagz – thanks ChrisC and Velocibiker and sherpa! http://www.advrider.com/forums/showthread.php?t=48949 http://www.advrider.com/forums/showthread.php?t=94978 http://www.advrider.com/forums/showthread.php?p=2275902 AdventurePipe’s Pelican Case Customized Luggage and Racks http://www.advrider.com/forums/showthread.php?t=102759 6.d Protection Velocibiker's Pennytech Light Guards http://www.advrider.com/forums/showthread.php?t=107640 CF tankguards http://www.advrider.com/forums/showthread.php?t=15906 http://www.advrider.com/forums/showthread.php?t=67376 http://www.advrider.com/forums/showthread.php?t=64391 http://www.advrider.com/forums/showthread.php?t=111303 Tank Guard Bars http://www.advrider.com/forums/showthread.php?t=43377 More Tank Protection http://www.advrider.com/forums/showthread.php?t=50724 http://www.advrider.com/forums/showthread.php?t=54829 http://www.advrider.com/forums/showthread.php?t=44765 LC4 Cock Protection http://www.advrider.com/forums/showt...2&page=2&pp=15 Rallye Skidplate Boxes http://www.advrider.com/forums/showthread.php?t=74364 http://www.advrider.com/forums/showt...oto=nextnewest http://www.advrider.com/forums/showthread.php?t=15906 More Skidplates http://www.advrider.com/forums/showt...7&page=1&pp=15 Part Deux. ...CLIP... 2002 and 2003 KTM Factory Brochures http://www.advrider.com/forums/showthread.php?t=106125 LC4 (640) Models and Model Year Differences (very incomplete!) http://www.advrider.com/forums/showthread.php?t=98465 http://www.advrider.com/forums/showthread.php?t=76571 http://www.advrider.com/forums/showthread.php?t=60363 http://www.advrider.com/forums/showthread.php?t=77768 http://www.advrider.com/forums/showthread.php?t=76968 http://www.advrider.com/forums/showthread.php?t=111682 http://www.advrider.com/forums/showthread.php?t=111682 http://www.advrider.com/forums/showthread.php?t=60731 http://www.advrider.com/forums/showthread.php?t=117643 http://www.advrider.com/forums/showp...3&postcount=14 Notorious Bikez Creeper’s "I'm Bored" Thread http://www.advrider.com/forums/showthread.php?t=66854 External Links The Flanimals' Beast http://www.motorally.ca/ And the legendary Jetting Guide (don't forget to send him $29.95!) http://www.motorally.ca/English/OnTheWeb/Links.htm http://www.motorally.ca/OnTheWeb/BST...ng%20Guide.pdf External Link Jerome's Worldly 640 Home Page http://www.fowb.co.uk/indexOcBike.htm External Link Yet another round the world LC4 http://www.adventurebiker.com/ External Link Hiroyuki 640 webpage http://www.asahi-net.or.jp/~ns4h-nkym/KTM from: http://www.advrider.com/forums/showt...&page=45&pp=15 External Link German KTM Adventure Forum(thanks Happe) http://ktm.reiseenduro.de/ http://www.rrr.de/~lc4/ AND TONS OF MODS AND INFO: http://www.adventure-enduro.de/motorrad/ktm/ Thanks again Happe! Adapt or Die http://www.advrider.com/forums/showthread.php?t=104855 DirtyVFR’s Mothership http://www.advrider.com/forums/showthread.php?t=17860 Scotty's Orange Katoom http://www.advrider.com/forums/showthread.php?t=13075 and Scotty's Touratech Rallye Cockpit Conversion http://www.advrider.com/forums/showthread.php?t=26759 Flyshop's 640 Adventure http://www.advrider.com/forums/showthread.php?t=4373 Boyscout's Review http://www.advrider.com/forums/showthread.php?t=5142 LC4 Race Bikes http://www.advrider.com/forums/showthread.php?t=60359 2005 LC4 Threads http://www.advrider.com/forums/showthread.php?t=73089 Ugrades Alternative Lifestyles (ok stock battery got ya down?) http://www.advrider.com/forums/showthread.php?t=119597 http://www.advrider.com/forums/showthread.php?t=117702 vrago's Review of the Power Now Velocity Stack for the FCR carb http://www.advrider.com/forums/showt...gle+front+disc Second Fan on the LC4 http://www.advrider.com/forums/showthread.php?t=74946 http://www.advrider.com/forums/showt...4&page=3&pp=15 http://www.advrider.com/forums/showthread.php?t=41674 KTM Oil Cooler http://www.advrider.com/forums/showthread.php?t=74910 LC4 Auto Clutch Threads http://www.advrider.com/forums/showthread.php?t=51322 Third Oil Filter? http://www.advrider.com/forums/showthread.php?p=838697 http://www.advrider.com/forums/showthread.php?t=50077 Tidbits Installing XM Radio by sherpa ??? Efficiency… Tank Range… OK, so how far can I go? http://www.advrider.com/forums/showthread.php?t=110964 Anyone Wanna Remove Your Petcock??? http://www.advrider.com/forums/showthread.php?t=111432 badmunkie’s Idiot Light Catalogue http://www.advrider.com/forums/showthread.php?t=111500 Motochondriacs http://www.advrider.com/forums/showthread.php?t=47227 Extinct KTM Shoot the Shite Threads http://www.advrider.com/forums/showthread.php?t=59177 http://www.advrider.com/forums/showthread.php?t=54880 Evans Coolant Thread http://www.advrider.com/forums/showthread.php?t=63377 http://www.advrider.com/forums/showthread.php?t=63923 http://www.advrider.com/forums/showthread.php?t=63190 http://www.advrider.com/forums/showt...29#post1040129 Spark Plug Threads http://www.advrider.com/forums/showthread.php?t=68144 http://www.advrider.com/forums/showthread.php?t=76340 Buckster's Machinations (Batteries and Spark Plugs) http://www.advrider.com/forums/showthread.php?t=102153 http://www.advrider.com/forums/showthread.php?t=102199 LC4 Longevity Contest (odometer says?) http://www.advrider.com/forums/showthread.php?t=107888 External Links KTM Yahoo Groups http://sports.groups.yahoo.com/group...1?viscount=100 (Duke specific) http://autos.groups.yahoo.com/group/...1?viscount=100 External Links Witzgall's Blog http://www.witzgall.org/blogs/cwitzg...s/2002_08.html http://www.witzgall.org/blogs/cwitzgall/oaoth/2002/08/ __________________ Kronreif Trunkenpolz Mattighofen LC4 640 Its not so much staying alive; its staying human that counts. meat popsicle screwed with this post 04-23-2006 at 11:37 AM

07-09-2005, 09:30 AM	#4
Jamie stay weird Joined: May 2004 Location: Shelby, NC Oddometer: 1,170	Awesome! This is sticky material.

07-09-2005, 10:47 AM	#5
creeper Still alive... Joined: Dec 2003 Location: Puget Sound Oddometer: 10,718	Jesus Mary and Josephine... Now we know who the catalog/organize/index guy is amongst us. Come on up to Wooooshington Meat, I have some unruly blades of grass that need to be put in their place. Is markjenn's original bearing guide in there... or did I miss it? Nevermind... found it.

12-09-2005, 12:23 PM	#11
sss paid to worry Joined: Oct 2005 Location: boulder Oddometer: 51	Advice on 2001 KTM 640 LC4-e I will be looking at the referenced bike this weekend. It looks like it is pretty much stock except for lowering the suspension 2", KTM comfort seat, 45T rear sprocket and chain. Is $3800 a reasonable price for this? General guidelines on what to look for are appreciated. I will use this for 300 + mile trips with 50% dirt roads, forest roads, gravel. Thanks. Steve

12-09-2005, 12:49 PM	#13
sss paid to worry Joined: Oct 2005 Location: boulder Oddometer: 51	Thanks.

12-28-2005, 05:48 PM	#14
2 SPOT wannabe Joined: Dec 2005 Location: valley of the sunstroke, AZ Oddometer: 1,451	what an awsome list of info!!! i am getting back into riding after 8 years, the 640 adv was the next bike i was planning to buy at that time, of course it was the first year of the adv. the 03 i just bought is everything i hoped it would be i just wish they kept the windscreen, i much prefferd it to the new style.

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