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Old 12-08-2012, 11:54 PM   #24661
huzar
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So rather suddenly I find myself looking at the prospect of shipping my '08 610 to South America. I would be looking at a two month trip.

The bike currently has ~6500 miles on her. Tasky's did the 5K mile service, then the bike (but not me ) ran the WABDR, then I did the oil/filter. The CCT was at 7 clicks when Tasky's checked it.

Is there anything I should be preparing for, repair or maintenance-wise? I'm looking at 10k miles tops for the trip. I have at most 3 weeks to get anything else done (I did say this is short notice)

I'm running a LiON battery, so the battery tray shoud not crack. I have Dirtbagz Rangers, so the rear subframe should be good. The suspension has just been redone. Overall, the bike is ready to ride.

Also, short of installing a Rekluse clutch, anything that can be done to reduce the huge clutch pull ln that thing?
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Old 12-09-2012, 12:17 AM   #24662
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Old 12-09-2012, 02:39 AM   #24663
xymotic
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bastard.

Have you reenforced the subframe?

And I'd have a real good look at the footpegs and make sure they are mounted flush.

Probably a good idea to check the woodruf key.

the only other way I know of is the hydraulic clutch from Uptite (if George still makes them) but I don't think it actually changes the pull that much.
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Old 12-09-2012, 05:05 AM   #24664
StolenFant
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Quote:
Originally Posted by huzar View Post
So rather suddenly I find myself looking at the prospect of shipping my '08 610 to South America. I would be looking at a two month trip.

The bike currently has ~6500 miles on her. Tasky's did the 5K mile service, then the bike (but not me ) ran the WABDR, then I did the oil/filter. The CCT was at 7 clicks when Tasky's checked it.

Is there anything I should be preparing for, repair or maintenance-wise? I'm looking at 10k miles tops for the trip. I have at most 3 weeks to get anything else done (I did say this is short notice)

I'm running a LiON battery, so the battery tray shoud not crack. I have Dirtbagz Rangers, so the rear subframe should be good. The suspension has just been redone. Overall, the bike is ready to ride.

Also, short of installing a Rekluse clutch, anything that can be done to reduce the huge clutch pull ln that thing?
Someone makes a steel disk that epoxy adheres to the left engine cover, and protects our from farting punctured by the shifter. Soon as I find one I'm ordering. Also going back to garage to finish brake-in on Rekluse.
Currently C200L4, C150M3, WR250 throw-out spacer, 6TC balls and 21 ss balls. Engagement seems be 2100, so lots of tweaking left. All details will be posted here and in cafehusky.com. Clutch is so light I didn't think it was working API I installed that wr250 spacer. Probably not needed. More later. Oh nothing works until you adjust clutch lever pull at 4500+ rpm.
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Old 12-09-2012, 05:08 AM   #24665
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Quote:
Oh nothing works until you adjust clutch lever pull at 4500+ rpm.
????
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Old 12-09-2012, 08:10 AM   #24666
begeberg
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Quote:
Originally Posted by huzar View Post
So rather suddenly I find myself looking at the prospect of shipping my '08 610 to South America. I would be looking at a two month trip.

The bike currently has ~6500 miles on her. Tasky's did the 5K mile service, then the bike (but not me ) ran the WABDR, then I did the oil/filter. The CCT was at 7 clicks when Tasky's checked it.

Is there anything I should be preparing for, repair or maintenance-wise? I'm looking at 10k miles tops for the trip. I have at most 3 weeks to get anything else done (I did say this is short notice)

I'm running a LiON battery, so the battery tray shoud not crack. I have Dirtbagz Rangers, so the rear subframe should be good. The suspension has just been redone. Overall, the bike is ready to ride.

Also, short of installing a Rekluse clutch, anything that can be done to reduce the huge clutch pull ln that thing?
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Old 12-09-2012, 09:04 AM   #24667
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Quote:
Originally Posted by motopreserve View Post
????
he's talking about setting up a rekluse
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Old 12-09-2012, 09:06 AM   #24668
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Aha. Thanks for the clarification.
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Old 12-09-2012, 12:25 PM   #24669
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4500 RPM clutch adjustment, you read right

It's part of the Rekluse Z-start Pro initial configuration. I'll be posting all the details on Husky Forum, but it's in now, works as advertised, engine braking like stock, one finger clutch if you want to use it. Sits still while idling in first gear, and starts moving soon as you move the throttle. Engages hard enough to loft the front end if you've got the traction, but as hard as dumping the clutch would.
Not a difficult install, but can be a bit confusing if you've never done before. I had not.

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????
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Old 12-09-2012, 01:44 PM   #24670
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Originally Posted by StolenFant View Post
It's part of the Rekluse Z-start Pro initial configuration. I'll be posting all the details on Husky Forum, but it's in now, works as advertised, engine braking like stock, one finger clutch if you want to use it. Sits still while idling in first gear, and starts moving soon as you move the throttle. Engages hard enough to loft the front end if you've got the traction, but as hard as dumping the clutch would.
Not a difficult install, but can be a bit confusing if you've never done before. I had not.
Awesome! please post a link here as well What was the total cost?
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Originally Posted by Just_Sean
Oh for ***k's sake Aaron. Please link us to my fascist, racist or homophobic posts.
"Anyone who doesn't take truth seriously in small matters cannot be trusted in large ones either."
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Baja trip to the tip
6:10 to Yuma
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Old 12-09-2012, 05:45 PM   #24671
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The Rekluse site lists an autoclutch for the 510 but not the 610. Did I miss something?
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Old 12-09-2012, 06:31 PM   #24672
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Originally Posted by mark1976 View Post
The Rekluse site lists an autoclutch for the 510 but not the 610. Did I miss something?
My understanding is that EFM builds the Rekluse autoclutch and they will mod any bikes clutch into and auto if they don't already list it. http://www.efmautoclutch.com/index.shtml
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Old 12-09-2012, 08:42 PM   #24673
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Installing and tuning a Rekluse Z-start Pro in a 2009 TE610

Here's a link to the complete thread on CafeHusky.
http://www.cafehusky.com/threads/ins...4/#post-263773

If I'd had any experience with Rekluse Z-start pro before, it would have been a simple, issue free installation. Still I was able to fumble through it in a day including three tuning tweaks of about an hour each. Result, Extremely light clutch disengagement via the clutch lever. Bike sits still at idle, starts rolling immediatly with appliation of throttle. Snapping the throttle open from standing still is pretty much like you would do manually EXCEPT YOU HAVE ALL FINGERS ON THE HANDLE BAR. In a tight woods or rock section, that alone is worth the ALL IN price of $639 (including shipping). Best part is you don't have to suffer the tuning tweaks if you've got a 2009 TE610. The clutch is a STOCK Rekluse part, RMS-856 It's packaged for the Husky WR250 2stroke, plus TC, TE and TXC 450/510 from 2006 - 2010. Rekluse didn't even know the TE610 existed when they released this clutch, and since their market is more geared to motocross and endurocross, the 610 has remained off their radar screen. Despite what I've read elsewhere, they were VERY helpful during the three calls I placed before buying, and they are quite interested in what I learned during the install.

Everything about a heavy bike is easier if you have both hands FULLY on the bars. It actually "feels" lighter in the tight stuff.

Thirty day love it or return it guarantee is hard to argue with... try one.

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Awesome! please post a link here as well What was the total cost?
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Old 12-09-2012, 08:51 PM   #24674
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Quote:
Originally Posted by sTE610vE View Post
My understanding is that EFM builds the Rekluse autoclutch and they will mod any bikes clutch into and auto if they don't already list it. http://www.efmautoclutch.com/index.shtml
That is not the impression I got from Gary at EFM when we spoke back in August. He builds custom or near custom (you send your clutch parts and he converts to Auto) clutches. I would have gone with him if I hadn't confirmed the Rekluse Z-start Pro was a drop in fit with manual clutch override, engine braking and the ability to return to stock configuration if I didn't like it.

That's not to say anything bad about EFM. They've been building automatic clutches much longer than Rekluse has been in business, and will build one for nearly ANYTHING of any horsepower. Those who have them say they are bulletproof, and that is for vehicles making waaay more power than any motorcycle.

Speed of delivery and reversability were my key decision factors.
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Old 12-09-2012, 08:55 PM   #24675
StolenFant
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Originally Posted by mark1976 View Post
The Rekluse site lists an autoclutch for the 510 but not the 610. Did I miss something?
Yes, they don't list everything. After multiple conversations, it appears they didn't know the TE610 was so similar to TE510. Unfortunately, we're not really in their target market
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