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Old 12-22-2012, 03:00 AM   #1
gefr OP
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KTM 990 injection fuel pump reasonably priced.

This fuel pump originally made for cars is made in China. Chosen from a big manufacturer is undergone surgery. It ends up a nice fit in place of the original fuel pump. Rated at 3,5 bar at 90lit/h, pressure and quantity is adequate at all times while it costs 45€, shipment is free.





The elastic base which holds the fuel pump from turning when it starts and stops. The lower side of the fuel pump needs to fit in the rubber cavities. So some surgery was needed.



Original fuel pump (lower photo) compared to my version Chinese fuel pump (upper photo) after modifications.






Upper side of the pump had some extra plastic around the connections that needed removing. Here it is after surgery.



The shape of the original fuel pump differs slightly from the imitation so the smaller supporting cage is not functional. The outer larger cage needs some spacers in order to reach the aluminum pump nest, so longer bolts and nuts rectify that imperfection (included).






The bronze little pipe falls short now so an aluminum spacer flange is included to sit in the pipe's nest and keep it from bottoming. This way the pipe seals properly to both its ends.
So a complete set includes 2 longer bolts 1.5cm M5, one flange spacer in aluminum, 2 nuts and an o-ring 60X3 made of viton, sealing the fuel pump assembly, shown in the above picture since it usually gets damaged.

I also include a small o-ring at the intake of the pump to ensure sealing at intake.
Delivery time can take up to 22 days.
Payment is through paypal.

Cheers
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gefr screwed with this post 03-25-2014 at 11:57 PM
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Old 04-10-2013, 10:54 PM   #2
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Awesome !!

Thanks for singlehandedly delivering a one-to-one replacement for the FI pump + filters which cost a total of 500$+ from KTM

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Old 04-12-2013, 04:46 AM   #3
gefr OP
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We need to solve our problems by ourselves.

Cheers.
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Aluminum base plate for ITG foam air filter
Clutch master cylinder resleeving
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Old 05-04-2013, 04:51 AM   #4
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great job
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Old 05-04-2013, 04:45 PM   #5
gefr OP
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Thanks

That was OC community work reached fruition.
Cheers.
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Clutch master cylinder resleeving
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Old 05-23-2013, 04:42 PM   #6
RocketRex1
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Thumb Chinese fuel pump

Man that is an awesome fuel pump. What kind of Kilo's do you have on it and what currency is the $ 40 in?
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Old 05-23-2013, 07:26 PM   #7
gefr OP
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Hi there,

My milliage is 7k kms on this pump, since last March. Still going strong.
The price is 40€, you can check currency conversion here:
http://www.onlineconversion.com/currency_conversion.htm

Cheers.
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Fuel filters Fuel pump
Aluminum base plate for ITG foam air filter
Clutch master cylinder resleeving
Out of office April 18 to 27

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Old 05-24-2013, 07:08 AM   #8
DirtJack
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Do you make the modifications to the fuel pump before shipping, or is that something the buyer has to do? Are the second and third photos of your original post interchanged?
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Old 05-24-2013, 09:01 AM   #9
gefr OP
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Thanks for heads up.

The modifications are made in order to make the aftermarket pump as plug and play as possible. I corrected the explanations under the pictures.
Cheers.
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Aluminum base plate for ITG foam air filter
Clutch master cylinder resleeving
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Old 10-23-2013, 07:17 AM   #10
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Old 11-19-2013, 07:32 AM   #11
KaytM
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Are you proposing to sell a modified pump thats good to go or a pump that I buy from you and modify myself??

EDIT**

D'oh! Yeah I get ya!!

PM sent!
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Old 01-18-2014, 12:28 AM   #12
EatinDirt
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Whats the current draw on this new pump do you know?

Thx
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Old 01-18-2014, 02:48 AM   #13
gefr OP
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You mean amperage?

I think it is around 6Amps.
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Fuel filters Fuel pump
Aluminum base plate for ITG foam air filter
Clutch master cylinder resleeving
Out of office April 18 to 27
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Old 03-25-2014, 09:24 PM   #14
RTODAHL01
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Way cool.
Found a 2010 990 with 3000 mi on it.
I don't think it will need a new pump but I like to look ahead.
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Old 03-26-2014, 12:00 AM   #15
gefr OP
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It could be more usefull to replace fuel filters at that stage.

If the bike has been standing for a long time, fuel filters could be clogged, irrespective of miliage.
Cheers.
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Fuel filters Fuel pump
Aluminum base plate for ITG foam air filter
Clutch master cylinder resleeving
Out of office April 18 to 27
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