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01-08-2013, 03:03 PM
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#1 |
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Adventurer
Joined: Nov 2012
Location: The Great Northwet
Oddometer: 28
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My 950 left me STRANDED?
So I went to start my 06 950 S today. Started up just fine. Went in gear just fine (I have a Rekluse clutch), and then when I put a bit of throttle on.... she made a bit of a kalack-ing type sound and died. Trying to restart.... the starter just spins, no engagement, although on some attempts for a split second it seems like it's trying to engage.
So I had to have it towed... ![]() Thank goodness for the AMA! Free towing! ![]() Before I rip into it... what does it sound like I'm up against? What possibilities are there on this machine that I could be experiencing? Also, I'm guessing this is a good time to do the water pump? The bike is approaching 38k and I haven't had it long... no idea when/if the water pump has been done. And should I do the starter as preventative maintenance? Is it a common failure. I've been thinking of doing a fuel pump upgrade as well.... and a side stand relocator kit. Any help is greatly appreciated.
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2003 KTM 640 Adventure (Sold) 2006 KTM 950 Adventure S (Sold) 2003 KTM 640 Adventure ![]() And I don't fear that dusty godforsaken path Somewhere far beyond...
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01-08-2013, 03:32 PM
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#2 |
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It'll take.
Joined: Mar 2009
Location: Denver
Oddometer: 206
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Sprag shot?
http://www.advrider.com/forums/showt...5#post17804205 (see post 17)
Mine does the same periodically so I've got an order in to Munn racing for the replacement parts. Starter motor is not a common failure item.
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05 950A 01 DRZ 400e |
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01-08-2013, 04:02 PM
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#3 | |
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Adventurer
Joined: Nov 2012
Location: The Great Northwet
Oddometer: 28
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Quote:
![]() Thanks! I'll update.
__________________
2003 KTM 640 Adventure (Sold) 2006 KTM 950 Adventure S (Sold) 2003 KTM 640 Adventure ![]() And I don't fear that dusty godforsaken path Somewhere far beyond...
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01-08-2013, 10:37 PM
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#4 |
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Zoob
Joined: Sep 2004
Location: Main Street, Shedd, Oregon
Oddometer: 985
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I'm thinking two problems at once. Fuel pump went out, you ran the carbs dry. Then when you tried to start it the sprag clutch showed up.
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"Dad, can I get a motorcycle when I grow up?" "Son, you can't do both" |
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01-09-2013, 11:46 AM
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#5 | |
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Sand seeker
Joined: Apr 2004
Location: Spokane County, Wa.
Oddometer: 1,103
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Quote:
My 06 has a slight case of the starter klack. The local dealer said he might be able to fix under warranty. Also heard that they have to go completely out (which sounds like yours) before they would cover it. Anyone else had one done under warranty lately?
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Everybody's on the run |
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01-09-2013, 02:14 PM
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#6 | |
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Gnarly Adventurer
Joined: Jun 2012
Location: Belgium
Oddometer: 382
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Quote:
Most of the time if i don't get a clack at the initial push it's fine. If it clacks straight away i stop starting and retry. I'm going to the dealer this week to ask if they can give or replace the parts under warranty since it was a tech bullitin. (i have to be there for other parts anyway) |
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01-10-2013, 03:49 PM
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#7 |
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MotorcycleMayhem
Joined: Mar 2006
Location: NorthWet Washington
Oddometer: 2,154
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Clacking and no start = torque limiter
Whirring and no start = sprag
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“The mind is sharper and keener in seclusion and uninterrupted solitude. --- Be alone, that is the secret of invention; be alone, that is when ideas are born.” - Nikola Tesla 2008 KTM 690 ADV- 2006 KTM 970 frankinADVsmSD ADVmachines™ Proven Solutions for your Worldwide Adventures...www.ADVmachines.com
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01-15-2013, 08:06 AM
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#8 |
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Adventurer
Joined: Nov 2012
Location: The Great Northwet
Oddometer: 28
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Thanks for the tips, guys.
The update so far is... Stripped the bike down to the stator rotor, but I don't have proper tools to remove it to access the sprag. Waiting on a buddy for that. In the meantime I'm going to look into getting the parts for a water pump rebuild. I'm guessing I'll order the sprag from an LC4 to avoid having to buy the kit for the sprag, freewheel and rotor for the LC8. Spendy.
__________________
2003 KTM 640 Adventure (Sold) 2006 KTM 950 Adventure S (Sold) 2003 KTM 640 Adventure ![]() And I don't fear that dusty godforsaken path Somewhere far beyond...
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03-25-2013, 05:47 AM
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#9 |
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n00b
Joined: Aug 2010
Oddometer: 6
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Any updates on this?
Seems like I am about to start this job soon.
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03-25-2013, 10:34 AM
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#10 |
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Adventurer
Joined: Aug 2007
Location: TX
Oddometer: 26
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This doesn't help the OP in your current situation but Aprilia and Ducati also have the same design and tendency for these starter clutch symptoms and failure; Kickback on engine cutoff, crappy engagement, scary sounds, leaving you in the middle of nowhere shrugging your shoulders, etc. Hope I'm not repeating the obvious. Just want to throw some tips out here gathered from other's bad experiences.
Things you can do to preserve the sprag clutch life:
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03-25-2013, 11:54 AM
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#11 | |
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Studly Adventurer
Joined: Oct 2009
Location: Crestline CA
Oddometer: 672
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Quote:
and if you suspect something is about to fail or sounding funny, fix it before heading way out there If it was me, before calling a tow truck, I would try and flag someone down to give me a tug with a strap to bump start it and then ride it back home, even if it was hundreds of miles to home, if it was thousands of miles, then to a town to order parts. But hey, that's just me If you are unfamiliar with it, uncoordinated or accident prone the tow strap bump start can be a little tricky if not downright hilarious. ![]() its about on the athletic level of getting up on a water ski
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04 KTM 950 S 04 KTM 525 EXC street plated |
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03-25-2013, 01:24 PM
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#12 | |
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Ride more, BS less!
Joined: Mar 2005
Location: Petersburg, NY and Woodbridge, VA
Oddometer: 8,407
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Quote:
Just curious of your reasoning for #2.
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08 KTM 950 SE, 04 KTM 950 ADV, 10 Husaberg FE390, 66 Kawasaki B8S Super 150 Hi/low beam conversions for: Trail Tech, Baja Designs |
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03-25-2013, 03:45 PM
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#13 |
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Adventurer
Joined: Aug 2007
Location: TX
Oddometer: 26
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It really is debatable but the emergency kill switch is prone to wear compared to the key and kickstand kill switches. Key OFF kills all electric too and that's usually where I end up anyway. Also some on the Aprillia forums had overall switch gear issues back in the day where it was affecting the starter switch contacts. I've just got into the habit of avoiding it unless I absolutely couldn't.
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