G650X Challenge Torque Values

lsellers · 05-12-2008, 01:10 PM

Service Data as of 03/2008

Designation	Condition	Value
Engine
Engine Oil	Consumable	Between MIN and Max Marks
	Engine Oil 15w-40
Engine Oil Capacity	only engine with filter	0.61
	Consumable
	Engine Oil 15w-40
Engine Oil Capacity	oil tank preliminary filling	1.71
	oil tank filling	0.61
	Consumable
	Engine Oil 15w-40
Valves with Springs
Valve clearance, inlet valve	engine cold max 35deg C	0.03…0.11mm
valve clearance, exhause valve	engine cold max 35deg C	0.25…0.33mm

Ignition wiring, spark plugs
spark plugs, manufacturer and designation		NGK DR8 EB

radiator		between MIN and MAX marks on the epxansion tank

Chain
chain deflection	motorcycle supported on its side stand	25…30mm
	motorcycle rear suspension extended	30…35mm
Front forks
fork oil, capacity per fork leg		665ml
	consumables
	hydraulic fluid SAE 10
level of fork oil in fork leg (air chamber)	forks fully compressed spring removed, spacer installed	70mm
	consumables
	hydraulic fluid SAE 10

Telescopic forks
projection of fork tube in fork bridge	to top edge of fixed fork tube	10.5mm

Bowden cables
clutch-lever play	engine cold	2…3mm
setting of throttle-cable play		2…3mm

lsellers · 05-12-2008, 01:11 PM

Motorcycle Wheels
Permissible front-wheel imbalance		max 5g
balancing weight for front wheel. Weight must be divided equally across both sides and wights attached to rim on left and right.	maximum of 10 weights 5 on each side	max 50g
Permissible rear-wheel imbalance		max 5g
balancing weight for rear wheel. Weight mus be divided equially across both sides and weights attached to rim on left and right	maximum of 10 weights 5 on each side	max 50g

Wheels with bearings
lateral runout, front wheel		max 1.7mm
vertical runout, front wheel		max 1.7mm
lateral runout, rear wheel		max 1.7mm
vertical runout, rear wheel		max 1.7mm

Cylinder head with cover
cylinder head cover to cylinder head
m6x48		10nm
Camshaft carrier to cylinder head
m6x45		10nm
Housing Cover
Pinion cover to engine
m6		10nm
Camshaft
sprockets to camshaft
m10 x 30, lubricate with engine oil		60nm
chain guide to camshaft carrier
m6x16, loctite 243		10nm
oil pump with strainer and drive
engine oil drain plug
m24 x 2		40nm
oil filter and lines
oil-filter cover to engine block
m6 x 20		10nm
Drain plug to oil tank
m8		25nm
Ignition wiring, spark plugs
spark plugs		23nm
Chain Drive
chain sprocket to chain-sprocket carrier
m8, replace nut, mechanical thread lock		25nm
Drive pinion to gearbox output shaft
m10, loctite 243		40nm
Telescopic Forks
front-axle retainer
m6		10nm
locknut to cover		20nm
clamping screws, bottom fork bridge
m8		25nm
cover to fixed fork tube		40nm
clamping screws, top fork bridge
m8		25nm
adjusting steering-head bearing
steering-head screw		initial torque, 20nm
		Swing the handlebars to left full lock to right full lock and back to left full lock
		slacken screw
		retighten, 5nm
clamp of steering-head screw, m8		25nm
steering-head screw		final torque, 20nm

lsellers · 05-12-2008, 01:11 PM

Final-drive unit attachment
locknut of the final-drive chain tensioning screw
m8		25nm
Swinging-arm stud, left
m20x1.5		80nm
Swinging-arm pivot bearing stud to frame stub, right
m5, loctite 243		5nm

Shock damper
spring strut to rear swinging arm
m12		85nm
Front brake

brake caliper to slider tube		50nm
brake disc to ront wheel
loctite 243		9nm

bleed screw, brake caliper, front		7nm

Rear Brake
brake disc and sensor ring to rear wheel
m6, loctite 243		tighten by stages in diagonally opposite sequence
		10nm
rear brake caliper bleed screw		7nm

Wheels with bearings
nut on quick-release axle, front
m20x1.25		80nm
nut on quick-release axle, rear
m20x1.25		80nm

Motorycycle Frame
Bracket to frame endpiece
m6		10nm
Cylinder head to frame, left
m10x40 - 10.9, lubricate screw optimoly TA		74nm
Cylinder head to frame, right
m10x55 - 10.9, lubricate screw optimoly TA		74nm

Frame bottom truss to frame
m8		25nm
side stand
side stand switch to side stand pivot mount
m6x20, replace screws micro-encapsulated		10nm
sidestand to side stand pivot mount
m10		35nm
locknut, side stand
m10		50nm
Mirrors, covers, ashtrays, stowage compartments
union nut, mirror		20nm

lsellers · 05-12-2008, 01:16 PM

thats all i've got so far in my notes.

johan · 05-12-2008, 01:21 PM

xcellent!

RV8Pilot · 05-12-2008, 03:28 PM

Thank you, thank you, thank you!

GB · 05-14-2008, 11:48 AM

Just what I've been looking for.. but the black on black font is hard to read.. I'll fix it for ya.

johan · 10-03-2008, 09:15 AM

Eh, is it only me, or have all he values gone missing? I can't see any torque values

Quote:

Originally Posted by Gadget Boy

Just what I've been looking for.. but the black on black font is hard to read.. I'll fix it for ya.

GB · 10-03-2008, 02:53 PM

You need a 42" screen to see the first 2 posts.

the torque values are there, you just have to slide the screen over to the right.

Skaife · 10-03-2008, 07:13 PM

Great post for the X sticky!

GB · 10-04-2008, 05:58 AM

It's already in the X Challenge Index Thread.

johan · 10-24-2008, 04:48 AM

Doh!

Quote:

Originally Posted by Gadget Boy

You need a 42" screen to see the first 2 posts.

the torque values are there, you just have to slide the screen over to the right.

Mojo Shred · 06-06-2009, 07:51 AM

Torque value for the two M10x55 Hex Bolts that affix the bottom clamping support for the handlebar to the upper fork bridge:

50 NM with Loctite 243

(per dealership)

05-12-2008, 01:16 PM	#4
lsellers ^OP a DSRIDER Joined: Dec 2006 Location: Fresno, California Oddometer: 1,452	thats all i've got so far in my notes. __________________ Find out NOW at www.dsrider.com As you walk, eat and travel, be where you are. Life can only take place in the present moment. If you lose the present moment you lose life itself. Buddha

05-12-2008, 01:21 PM	#5
johan Gnarly Adventurer Joined: Jul 2005 Location: Mjölby, Sweden Oddometer: 249	xcellent! __________________ 08´KTM 250 EXC-R (Yes, it's getting silly...) 08´KTM 450 EXC-R (can't stop buying...) 07' BMW X-Challenge (For the longish trips) 03' KTM 640Adv (Passed on to other hooligan) 04' BMW 650 Dakar (Oops, totalled) 81' YAMAHA YZ 125 (Died in my arms of old age)

05-12-2008, 03:28 PM	#6
RV8Pilot Blue,Green,Blue,Gree..... Joined: Jun 2004 Oddometer: 212	Thank you, thank you, thank you! __________________ 1200 GSA-DR650-1961 BSA Gold Star-Moto Guzzi 1100i Sport-Victory Vision Tour-CL77 Vans RV8

05-14-2008, 11:48 AM	#7
GB Mod Squad Joined: Aug 2002 Location: Toronto, ON Oddometer: 53,498	Just what I've been looking for.. but the black on black font is hard to read.. I'll fix it for ya. __________________ ADV decals, patches & flag? Here

10-03-2008, 02:53 PM	#9
GB Mod Squad Joined: Aug 2002 Location: Toronto, ON Oddometer: 53,498	You need a 42" screen to see the first 2 posts. the torque values are there, you just have to slide the screen over to the right. __________________ ADV decals, patches & flag? Here

10-03-2008, 07:13 PM	#10
Skaife -------------- Joined: Feb 2008 Location: Arizona Oddometer: 191	Great post for the X sticky!

10-04-2008, 05:58 AM	#11
GB Mod Squad Joined: Aug 2002 Location: Toronto, ON Oddometer: 53,498	It's already in the X Challenge Index Thread. __________________ ADV decals, patches & flag? Here

06-06-2009, 07:51 AM	#13
Mojo Shred Hack Joined: Feb 2009 Location: Central New York State, USA Oddometer: 9	Torque value for the two M10x55 Hex Bolts that affix the bottom clamping support for the handlebar to the upper fork bridge: 50 NM with Loctite 243 (per dealership) __________________ 2007 BMW G650X Challenge 1976 Yamaha YZ400C 1973 Triumph Trident And I'm Totally Wired. Just Totally Wired. Mojo Shred screwed with this post 06-09-2009 at 10:40 AM

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