650 SV650 motor in KTM frame

Discussion in 'Some Assembly Required' started by JerryK, Jul 2, 2014.

  1. JerryK

    JerryK Been here awhile

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    I'm installing an SV650 motor in a KTM 950 Adventure frame. The KTM LC8 motor is a dry sump 75 degree twin, and the SV motor is a wet sump ninety degree twin, so the front SV cylinder is a bit more forward than I like. To gain wheel clearance, I'd like to tilt the motor up ten degrees. It's a fuel injected 2008 motor, and the sump pickup will still be covered. Does anyone see a problem with the tilt?
    #1
  2. HighTechCoonass

    HighTechCoonass Living the Dream....

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  3. JerryK

    JerryK Been here awhile

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    Awesome. But I should have been clearer. I want to rotate the front of the motor up ten degrees. The counter shaft will be horizontal with the swingarm bolt, the front cylinder will be raised.
    #3
  4. JerryK

    JerryK Been here awhile

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    Here's my paper mockup, to scale

    Attached Files:

    • 00r1.JPG
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    #4
  5. anonny

    anonny What could go wrong?

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    You would think if the sumps covered there shouldn't be any problems, please do a build thread for us.

    I have considered a SV 650 in a KTM 450 frame for a snowbike build.
    #5
  6. mach1mustang351

    mach1mustang351 Long timer Supporter

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    I think this is crazy... Crazy AWESOME!!! As long as the sump is covered there really shouldn't be a problem. There shouldn't be any "slosh" issue with the oil going away from the sump. It doesn't seem like that extreme of a remount. Make it happen!!
    #6
  7. pennswoodsed

    pennswoodsed lizards,bugs and me

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    I love crazy builds like this, I have a lc4 and a 250sx frame and a spare sv650 motor with the same thoughts .
    #7
  8. bk brkr baker

    bk brkr baker Long timer Supporter

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    The paper built appears to show the rear exhaust dumping on the swing-arm pivot. Is there enough room to redirect that pipe ?
    When the Gladius came out someone built a dirty version that looked the bussiness. The steel trellis ,at least is simpler to modify that the aluminum version.
    I'll be watching your build. Full speed ahead !
    #8
  9. JerryK

    JerryK Been here awhile

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    Yes, plenty of room for the exhaust. I will start a build thread in a couple days, and leave a link here. The frame and some bits are arriving today, the motor will be here next week. Thanks for the interest.
    #9
  10. Pete640

    Pete640 Long timer

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    Is there a benefit to the SV over the LC8?
    (Pwr, weight, longevity, fuel consumption?)
    #10
  11. JerryK

    JerryK Been here awhile

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    The LC8 is a fabulous motor, great design, powerful and compact. But it's still big, tall and wide for me since it's 943cc in the 950 form. It makes too-much power for me, a guy who weighs 150 lbs and is 5'-8. I've had a 1090 Ducati Streetfighter, and a Honda RC-51 1000 twin. They're awesome, but a 1000cc is more than I want in an adventure bike I can handle off-road.

    My hope with the 650cc SV motor is to save some weight, lower the center of gravity, simplify (no external oil tank), but mostly have something reliable and more manageable. I plan to lower, lighten and minimalize the bike where possible. Wheels will be 17/19.

    The KTM 950 series is great for most folks out of the box.
    #11
  12. Mudguts

    Mudguts when in doubt GAS IT

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    The 950motor weighs 58kg 127lbs
    The sv650 112lbs

    So not a lot of difference you could loose that weight buy changing the exhaust
    #12
  13. Racer111v

    Racer111v Long timer

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    What about oil return. Are you going to get good drain back from the heads?
    #13
  14. JerryK

    JerryK Been here awhile

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    I can't tell you that, those are the kind of issues I'm inquiring about.
    #14
  15. JerryK

    JerryK Been here awhile

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    Those are the exact motor weights I found, it's good to confirm. You're right, of course. Fifteen pounds is not worth swapping out a motor. Keep in mind I'm starting with an SV650 motor kit, plus a KTM frame, subframe, swingarm, forks and shock. I wouldn't violate a completed KTM. If KTM made a 750 v-twin Adventure, I'd buy that. They may yet, there's space in the lineup.
    #15
  16. PeterW

    PeterW Long timer

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    The big plus is that the Gladius motor is good for 100,000k's +, the KTM motor, not so much :)

    Pete
    #16
  17. Pete640

    Pete640 Long timer

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    There are plenty of 950/990 motors well over 100k kms. Why dont you think they last?

    Jerry - what radiator are you thinking of using?
    #17
  18. JerryK

    JerryK Been here awhile

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    The radiator is a problem. The KTM radiator hangs down in front of the cylinder head, which I believe would contact the front tire on compression. It may work after I rotate the motor back, I will check it. The SV radiator is shorter and sits above the front cylinder, but is two inches too-wide to fit in the gas tank opening. I'm looking into narrowing the SV radiator, or having one made to fit. There may be others that would work.
    Here is a the 950 Adventure frame and an initial check with a scale graphic of the SV650 motor.

    Attached Files:

    #18
  19. JerryK

    JerryK Been here awhile

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    SV radiator.

    Attached Files:

    #19
  20. Quacamole

    Quacamole Been here awhile

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    Interesting! So everything else will be ktm parts or...?
    #20