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Old 06-10-2013, 03:19 PM   #526
Luke OP
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Joined: Aug 2004
Location: Idiotville, OR
Oddometer: 3,774
Hells Canyon, that's the plan. Only two weeks to go.

So a little update. The motor is a regular 650 motor and the Dyna ignition doesn't want to work with it, so I decided to use the ignition that came with the motor. That in turn means using all of the wiring that came with it too. So it's basically a 100% rewire. Fortunately the wiring I got is in excellent shape, and complete, so it will be a fairly easy job. I did about half of it in a day. Most of that was removing the old wiring and digging through the boxes to find the new parts. The only custom work I've done so far is modify the battery box to take the AGM battery that I have now. The stock 650 battery is an odd shape and there is no AGM that I could find that fit it. Having a spillable battery in a dirt bike is not appealing.
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Old 06-14-2013, 08:55 AM   #527
LC Garage
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Joined: Mar 2011
Location: Columbia County
Oddometer: 591
Marching ahead...

With Lady Bug's Hells Canyon Rally only a week away, Luke's begun thrashing in earnest.

Wiring harness nearly completed;


Luke fabricated a nifty bracket for the stock coil pack;


Rebuilt battery box and AGM battery can be seen nestled behind air cleaner;


Pipes going on, won't be long til she comes back to life;


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Old 06-14-2013, 09:09 AM   #528
Moto_Geek
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Love it...

Been following this build quietly... Would LOVE to have one of these someday... Nice work!
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Old 06-14-2013, 11:33 AM   #529
TwinDuro
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Joined: Jun 2007
Location: Pac Nor-Wet, WA
Oddometer: 260
Awesome Luke! Also curious how the factory CB650 transmission ratios will compare with the CB650/550 hybrid gear-set...
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Old 06-14-2013, 11:44 AM   #530
Ladybug0048
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Location: Spokane Valley, WA (the dry side of the mountains)
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I keep looking for Luke's IN on the Hells canyon thread. I have Loud Al's, Koote nai Rider's and even Orgeon coast's and Laura's.

Luke, it's your turn to post up.
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Old 06-14-2013, 11:56 AM   #531
MortimerSickle
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Joined: Dec 2005
Location: Rainville, Orygun, where moss is a road hazard.
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Quote:
Originally Posted by Ladybug0048 View Post
I keep looking for Luke's IN on the Hells canyon thread. I have Loud Al's, Koote nai Rider's and even Orgeon coast's and Laura's.

Luke, it's your turn to post up.
Just draft him.
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Old 06-14-2013, 09:17 PM   #532
Luke OP
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Location: Idiotville, OR
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Quote:
Originally Posted by Ladybug0048 View Post
I keep looking for Luke's IN on the Hells canyon thread. I have Loud Al's, Koote nai Rider's and even Orgeon coast's and Laura's.

Luke, it's your turn to post up.

Well, I was on the fence.... or not so much on the fence as in the shop. Now that the bike is running I'm IN.




So yes, I got it running today. The donor motor needed some work. It looked good on the outside but had been sitting with the carbs and exhaust off for who-knows-how-long, so I pulled the top end to make sure there wasn't any junk in there. There was. Nothing that had fallen in, but a whole lot of carbon build up. I think the bike was sucking oil from the breather. There were big oily flakes half-stuck to the pistons. After cleaning it up it looked good though, so I put it back together with a new head gasket. Set the valves, changed the oil (yuck), and fired it up. Everything seems to work ok, it runs well, shifts through the gears and the clutch works. There's a little more wiring to do to get the lights working with the new harness, but other than that it should be set.








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Old 06-14-2013, 09:30 PM   #533
Luke OP
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Joined: Aug 2004
Location: Idiotville, OR
Oddometer: 3,774
Quote:
Originally Posted by Moto_Geek View Post
Been following this build quietly... Would LOVE to have one of these someday... Nice work!
Thanks!

If I can offer some advice:
1: Do it.
2: Start with a running bike.
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Old 06-14-2013, 09:39 PM   #534
Ladybug0048
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Location: Spokane Valley, WA (the dry side of the mountains)
Oddometer: 8,718
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Old Yesterday, 08:20 PM   #535
Jettn Jim
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Location: Northeast PA, Some... On HIGH ADVENTURE Most!
Oddometer: 1,257
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Found my way over here thanx to LadyBug!

AWESOME build!!!!!
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