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Old 11-16-2011, 10:35 AM   #56896
silverwolf
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Quote:
Originally Posted by vintagespeed View Post
you're probably way to rich and drowning it.

It gets over 50 mpg and runs better when I put duct tape over part of the airbox opening.
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Old 11-16-2011, 10:56 AM   #56897
ER70S-2
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Originally Posted by newride View Post
Okay, I might just have a stubborn axle, but I am having trouble getting it off. Took off the 4, 10mm nuts and it is my understanding that the axle comes off just like any other bolt? (19mm) Maybe it is just stuck. Any tricks I am missing?
Thanks all.
Put the 10mm nuts and cap back on, finger tight. This keeps the forks from twisting while getting the axle loose. Use a box end wrench or socket, an open ended wrench only uses two flats on the head. I use the one in the tool kit.

Quote:
Originally Posted by Stringer99 View Post
its coming out the head gasket. oil comes out like chocolate milk and opaque after 200 miles. clutch is good, looks new. maybe i should order the rings to be on the safe side. ;ast thing i want to do is tear this apart more than once.
Checking the ring end gap (at the bottom of the cylinder), will give you a good idea on how worn they may be. 4700 miles is hardly broken in. New rings are $40.

Oil looking like chocolate milk sounds like water in the oil, not likely on an air/oil cooled bike. Can you post a pic of the oil, next oil change?
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"BTW, I don't do style. It's a dirt bike, not some girlie dress-up thing." -
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Old 11-16-2011, 11:04 AM   #56898
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Originally Posted by newride View Post
Okay, I might just have a stubborn axle, but I am having trouble getting it off. Took off the 4, 10mm nuts and it is my understanding that the axle comes off just like any other bolt? (19mm) Maybe it is just stuck. Any tricks I am missing?
Thanks all.
do i have to pull off the speedo cable housing first before axle. Manual is very vauge as usual.
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Old 11-16-2011, 11:14 AM   #56899
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No. When I pull the axle out, I lift the wheel up and forward, so I can remove the speedo housing.
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Quote:
Originally Posted by Threewheelbonnie View Post
"BTW, I don't do style. It's a dirt bike, not some girlie dress-up thing." -
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Old 11-16-2011, 11:17 AM   #56900
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Originally Posted by ER70S-2 View Post
No. When I pull the axle out, I lift the wheel up and forward, so I can remove the speedo housing.
Thanks man. worked. now I need a new dust seal. arggh
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Old 11-16-2011, 11:19 AM   #56901
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Not that I recommend it, but my dust seal has 28,000 miles on it.
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"BTW, I don't do style. It's a dirt bike, not some girlie dress-up thing." -
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Old 11-16-2011, 11:26 AM   #56902
Stringer99
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Quote:
Originally Posted by ER70S-2 View Post
Put the 10mm nuts and cap back on, finger tight. This keeps the forks from twisting while getting the axle loose. Use a box end wrench or socket, an open ended wrench only uses two flats on the head. I use the one in the tool kit.

Checking the ring end gap (at the bottom of the cylinder), will give you a good idea on how worn they may be. 4700 miles is hardly broken in. New rings are $40.

Oil looking like chocolate milk sounds like water in the oil, not likely on an air/oil cooled bike. Can you post a pic of the oil, next oil change?
how do i check the ring end gap? thanks.

oil looks exactly like chocolate milk. identical to the chocolate river gustav fell into in the original willy wonka.
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Old 11-16-2011, 11:50 AM   #56903
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Originally Posted by ER70S-2 View Post
Not that I recommend it, but my dust seal has 28,000 miles on it.
Yeah mine has a chunk missing out of it. I would say last person who put the tire on jammed it with the spacer and tore a chunk out of it.

Does the DR really need the front wheel balanced after mounting? I mean, it is a dirt bike kind of?
Honda wanted $40.00 to mount and balance the tire when I brought the wheel in. I walked out. I can probably mount it myself, will it make a huge difference if I don't have it balanced?
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Old 11-16-2011, 11:55 AM   #56904
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Check the gap at the bottom of ring travel, it most likely has the smallest, least worn diameter. The problem is too tight, not too loose. As the cylinder heats and expands, the gap gets smaller. If the gap is too small the ring will bind/seize in the cylinder, with really bad results.

Don't use anything metal to scrape gaskets off (no 3M pads either). It could be expensive.

This is for 2 strokes, hence the holes in the cylinder wall.

http://www.macdizzy.com/1989jhopup.htm
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SUZUKI DR650SE INFORMATION INDEX
Quote:
Originally Posted by Threewheelbonnie View Post
"BTW, I don't do style. It's a dirt bike, not some girlie dress-up thing." -
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Old 11-16-2011, 12:19 PM   #56905
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Quote:
Originally Posted by newride View Post
Yeah mine has a chunk missing out of it. I would say last person who put the tire on jammed it with the spacer and tore a chunk out of it.
Yep, you need a new seal.

Quote:
Does the DR really need the front wheel balanced after mounting? I mean, it is a dirt bike kind of?
Honda wanted $40.00 to mount and balance the tire when I brought the wheel in. I walked out. I can probably mount it myself, will it make a huge difference if I don't have it balanced?
On balancing, this is split about 50-50, you get to choose. I do cause I enjoy the garage time. I used to use 1/8" solid core solder 8" long, wrapped around the spokes, as many as needed, sometimes 4 or 5. Problem is, the new lead free solder is much stiffer and hard on the fingers. So I bought a set of reuseable weights from Aerostitch, but they're $35 for the set IIRC.

How fast you ride will matter most, and the individual tire balance. If the bike shakes too much, balance the tire.

I've always changed my own tires for the simple reason that I want to be fresh with the process. I've had three flats over the years while riding, I was able to fix them on the ride and continue.
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Quote:
Originally Posted by Threewheelbonnie View Post
"BTW, I don't do style. It's a dirt bike, not some girlie dress-up thing." -
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Old 11-16-2011, 12:22 PM   #56906
Porrick
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Thanks for the info Vintagespeed. I have the same top clamp as you, but the older one with the Powerlet holes on the bottom and switches up top. Looking forward to putting it all together.....

Quote:
Originally Posted by vintagespeed View Post
why? i ride around 350mi/week, oil changes at 3000mi.



the OP was asking about brake pads and chains. a little heavier than a pair of levers and could be shipped or purchased anywhere in the world. space & weight being a premium on around the world trips, why waste?



you dont need 8 fused ports unless you're adding ALOT more farkles to your handlebars, this will all add much more weight. a 40A relay is unnecessary, 20A is plenty. grip heaters are most effective without anything to hinder power flow (AMPS). mine are simply wired either ON/OFF by toggle.

yes the vapor can run off the brown accessory plug behind the cowl. but if you're adding fused ports and relays, why not wire it in to that source?

also, the HDB clamp does not fit a cig lighter port. it fits an 18mm dia Powerlet port, you'll need an adapter for cig.

here's my HDB clamp/vapor/etc:

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Old 11-16-2011, 12:24 PM   #56907
Stringer99
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what is the trick to get the cylinder head cover off? i removed the 12 bolts holding it (this includes the two in the inspection area). its like its welded on. i dont want to beat on it any harder for fear of breaking something.
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Old 11-16-2011, 12:26 PM   #56908
Stringer99
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Quote:
Originally Posted by ER70S-2 View Post
Check the gap at the bottom of ring travel, it most likely has the smallest, least worn diameter. The problem is too tight, not too loose. As the cylinder heats and expands, the gap gets smaller. If the gap is too small the ring will bind/seize in the cylinder, with really bad results.

Don't use anything metal to scrape gaskets off (no 3M pads either). It could be expensive.

This is for 2 strokes, hence the holes in the cylinder wall.

http://www.macdizzy.com/1989jhopup.htm
i had to use razor blades for all gasket removal. theres no other way to do it. gasket remover didnt work. ive spent an entire day so far removing gasket material.
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Old 11-16-2011, 12:34 PM   #56909
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Originally Posted by Stringer99 View Post
what is the trick to get the cylinder head cover off? i removed the 12 bolts holding it (this includes the two in the inspection area). its like its welded on. i dont want to beat on it any harder for fear of breaking something.
I hope you have a manual. That would have been my first purchase for anything more then an oil change.
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Old 11-16-2011, 12:36 PM   #56910
Stringer99
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I hope you have a manual. That would have been my first purchase for anything more then an oil change.
theres a manual online. after bolt removal it says "remove cover"

its not that easy
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