ADVrider

Go Back   ADVrider > Bikes > Thumpers
User Name
Password
Register Inmates Photos Site Rules Search Today's Posts Mark Forums Read

Reply
 
Thread Tools Search this Thread Display Modes
Old 03-26-2013, 12:17 PM   #75181
eakins
Butler Maps
 
eakins's Avatar
 
Joined: May 2002
Location: Fort Collins, Colorado
Oddometer: 19,110
Quote:
Originally Posted by Tex76 View Post
I need to get a spare key for my DR650, Can i just buy a blank and take it to Home Depot to have them cut to fit? There is no chip in these keys is there?
Ace Hardware has the correct blank: SUZ18
__________________
Butler Maps - motorcycle maps for riders by riders -
Alaska
NM map COBDR AZBDR IDBDR South East map
http://www.advrider.com/forums/showthread.php?t=598717
Butler Maps website:
http://www.butlermaps.com
eakins is offline   Reply With Quote
Old 03-26-2013, 12:17 PM   #75182
ER70S-2
Beastly Adventurer
 
ER70S-2's Avatar
 
Joined: Sep 2009
Location: SE Denver-ish
Oddometer: 6,777
Quote:
Originally Posted by JagLite View Post
Here is the fiberglass tank I made with my first attempt at painting with base and 2 part clear coat.
And my first ever buffing and polishing effort.


Wowie, very damn nice.

Quote:
Originally Posted by disconnected View Post
It should, for comparision the Corbins for IMS work with the Acerbis. :)
The Corbin for my stock tank fits very well on my Acerbis 5.3 All I need to do is move the two brackets forward about 3/4".

Quote:
Originally Posted by PPCLI-Jim View Post
there is no chip but do they have the key codes?
The key code number is stamped on the bottom of the stock gas cap.
__________________
2004 DR650: 62,605 miles
2013 WR250R

SUZUKI DR650SE INFORMATION INDEX
Quote:
Originally Posted by Threewheelbonnie View Post
"BTW, I don't do style. It's a dirt bike, not some girlie dress-up thing." -
ER70S-2 is offline   Reply With Quote
Old 03-26-2013, 12:34 PM   #75183
Tex76
Motersykle Advntyers
 
Tex76's Avatar
 
Joined: Feb 2012
Location: Plano, Texas
Oddometer: 870
Quote:
Originally Posted by eakins View Post
Ace Hardware has the correct blank: SUZ18
Thanks guys, I'll try ace first.

Quote:
Originally Posted by ER70S-2 View Post
The key code number is stamped on the bottom of the stock gas cap.
Stock? What does that funny looking word mean?
__________________
"We act as though comfort and luxury are the chief requirements of life, when all that we need to make us happy is something to be enthusiastic about."
2007 BMW R1200 GSA, 2009 DL1000, 2005 DR650
30:Unemployed and Homeless (2 months and 10,000 miles)
The Lost Texan, Wanders East
Tex76 is offline   Reply With Quote
Old 03-26-2013, 12:36 PM   #75184
TRAVELGUY
Old Traveler
 
Joined: May 2008
Location: Georgetown, In / Costa Rica
Oddometer: 678
I remember that thread and it might have been the poster mentioning about possible removing the end cap. After seeing the photos and reading I would try to remove end cap before going ahead and removing everything.

TravelGuy

Quote:
Originally Posted by barko1 View Post
There was a thread on drilling a hole and lubing it and then just sealing the hole with a small bolt and RTV. Starts sqeaking again next year then just remove and relube. Or just drill a new hole every year .
__________________
TRAVELGUY
DL1000 '05 black
DL 650 '06 Red
DR650 '07
.
TRAVELGUY is offline   Reply With Quote
Old 03-26-2013, 12:51 PM   #75185
thetable
Beastly Adventurer
 
thetable's Avatar
 
Joined: Jul 2008
Location: Western Loudoun Co, VA
Oddometer: 1,458
Quote:
Originally Posted by ER70S-2 View Post
The key code number is stamped on the bottom of the stock gas cap.
Not necessarily. Mine did have something vaguely resembling a key code, but after burning through a few blanks, I had to have the key imprinted.
thetable is offline   Reply With Quote
Old 03-26-2013, 01:17 PM   #75186
JagLite
Beastly Adventurer
 
JagLite's Avatar
 
Joined: Jun 2010
Location: Anchorage Alaska
Oddometer: 1,334
Cool2 Glass tanker

Quote:
Originally Posted by SoPaRider View Post
JagLite

Diggin' your street legal DR flat tracker, I sent your pics to a fellow bike builder and he wondered if you knew the inside of your fiberglass tank needed to be coated if you plan on using fuel with any Ethanol in it, he ran into problems with a Montesa trials bike and a older model Buell with fiberglass tanks, seems it creates little balls of crap that clog the petcock!

Jeff
Thanks!
Yes, I coated the inside of the tank with Caswell tank sealer.
It has a better reputation than POR or Cream (sp?) liner.
It is a special epoxy that completely seals the inside permanently.
It can also be used to save a rusted through steel tank even.
For a metal tank, the inside rust is removed and any holes through are just taped over.
Pour the sealer in and rotate the tank around so it coats every surface and then drain out any excess.
I was surprised how little drained out! It really makes a thick film.

I coated it even though they don't put Ethanol in the gas up here in Alaska. No alcohol problems.
__________________
Attitude ~
The difference between
Ordeal and Adventure
James
JagLite is offline   Reply With Quote
Old 03-26-2013, 02:05 PM   #75187
barko1
barko1
 
barko1's Avatar
 
Joined: Nov 2004
Location: Las Cruces, NM or thereabouts
Oddometer: 3,385
Quote:
Originally Posted by TRAVELGUY View Post
I installed the case mounted one a few months ago and it never would stay out, had to hold it out with my hand until bike warmed up, ready a problem. Have not contacted Procycle about this problem but the previous one I bought from them stayed activated until pushed in. Not holding its self in out position is a PITA.

TraveGuy
I have fiddled with it and can't get the chock to stay on, seemed to work for a couple months at best. I played with the adjustor and tried to find something else to make it work but nada. Anyone have a fix?
__________________
DR650, 98 Bimota SB6R, Kawasaki 14, 67 X-6 Scrambler (apart), SL350K1 (apart), 77 Goldwing 1000, Triumph Thunderbird Sport, Triumph Daytona Super III, DR650, MZ Skorpian Sport Cup, 71 Triumph Daytona 500, KDX220
barko1 is offline   Reply With Quote
Old 03-26-2013, 02:42 PM   #75188
acap650
acap650
 
acap650's Avatar
 
Joined: Apr 2006
Location: Western PA
Oddometer: 715
Quote:
Originally Posted by barko1 View Post
I have fiddled with it and can't get the chock to stay on, seemed to work for a couple months at best. I played with the adjustor and tried to find something else to make it work but nada. Anyone have a fix?
Same problem here, barely stays out and often goes in on its own. The detent in the knob end is too weak for the spring. I believe I used both my original spring and plunger and this may have helped some.
acap650 is offline   Reply With Quote
Old 03-26-2013, 02:44 PM   #75189
BergDonk
Beastly Adventurer
 
BergDonk's Avatar
 
Joined: Nov 2010
Location: Snowy Mountains Oz
Oddometer: 3,721
Quote:
Originally Posted by TRAVELGUY View Post
Didn't someone post recently that it could be possible to just pull the end cap off the starter to re lube the bushing with removing the cam chain tensioner?

TravelGuy
I pulled my starter over Christmas and lubed up the end cap bushing. It did need the CCT and FCR removing, but not the exhaust. A stock BST may not need removing, or maybe it can be just twisted around a bit?


Quote:
Originally Posted by ER70S-2 View Post
.................................

I did mine on the bike. I knew about the exhaust header bolts being a PITA and didn't want to complicate my life. So I removed the oil line and CCT, removed both long screws from the starter, wiggled off the end cap and greased the armature bushing with marine grease. That was almost 30,000 miles ago and the starter hasn't made a peep since.

Get something to sit on and take your time. It's very tight in there so patience is a virtue. BD already mentioned that the engine needs to be at TDCC for proper CCT R&R.
It is only the end cap that needs to come off as the nose bearing is lubed by the gearbox.

Posts #380, #382, #383, #388 here might assist:
http://www.advrider.com/forums/showt...646076&page=26
__________________
shed time IS quality time
BergDonk's DR650 BergDonk's XT1200Z
BergDonk is offline   Reply With Quote
Old 03-26-2013, 03:35 PM   #75190
shu
...
 
Joined: Feb 2010
Location: Colorado
Oddometer: 1,038
Quote:
Originally Posted by TRAVELGUY View Post
Did you find really heavy winds in the area of Puerto Angel? In 2008 on my way to Costa Rica we crossed into Guatemala at Tapachula Mx. Thought it must be the windiest place on earth. There were 100's of electric generating wind mills along that coastline for probably 40 miles. Was very dangerous riding with the high winds and sand on the pavement. One of the few times I have felt real fear on a motorcycle. Wish I had been riding my DR instead of my V Strom.

TravelGuy
We actually stopped just short of Puerto Angel at Pochutla and turned west for Puerto Escondido. Not windy at all when we came through. I guess we were lucky.

It was hot, though.

...............shu
shu is offline   Reply With Quote
Old 03-26-2013, 03:42 PM   #75191
shu
...
 
Joined: Feb 2010
Location: Colorado
Oddometer: 1,038
Quote:
Originally Posted by SoPaRider View Post
Hey shu

I did a quick check on googlemaps and it shows Puerto Angel is something like 2,300 miles south of Denver, another 1,700 miles and you guys would have ended up at the Panama Canal! I was just jealious, now I'm just pissed! So how many days did it take you to ride to Puerto Angel?

Jeff


2300 miles sounds right.

It actually has taken us about 4,000 miles to get here the way we did it.

We left home about March 6 so it's been about 3 weeks. We're starting to wend our way back north now. Maybe a couple more weeks on the road, then a well deserved rest from our 'vacation'.

...........shu
shu is offline   Reply With Quote
Old 03-26-2013, 04:07 PM   #75192
greer
Beastly Adventurer
 
Joined: Jul 2005
Location: Glasgow, Kentucky
Oddometer: 3,822
Starter Squeal/Squawk fix

Here's the thread with the detailed fix, just scroll down to see the link for the quick fix:

http://www.advrider.com/forums/showthread.php?t=832297

Quick fix is working like a charm so far.

Sarah
__________________
'08 DR650
greer is offline   Reply With Quote
Old 03-26-2013, 04:12 PM   #75193
ER70S-2
Beastly Adventurer
 
ER70S-2's Avatar
 
Joined: Sep 2009
Location: SE Denver-ish
Oddometer: 6,777
Quote:
Originally Posted by BergDonk View Post
I pulled my starter over Christmas and lubed up the end cap bushing. It did need the CCT and FCR removing, but not the exhaust. A stock BST may not need removing, or maybe it can be just twisted around a bit?

It is only the end cap that needs to come off as the nose bearing is lubed by the gearbox.

Posts #380, #382, #383, #388 here might assist:
http://www.advrider.com/forums/showt...646076&page=26
^^^^^ If anyone is taking notes: this information thoroughly covers the CCT.

Timely too.
__________________
2004 DR650: 62,605 miles
2013 WR250R

SUZUKI DR650SE INFORMATION INDEX
Quote:
Originally Posted by Threewheelbonnie View Post
"BTW, I don't do style. It's a dirt bike, not some girlie dress-up thing." -

ER70S-2 screwed with this post 03-26-2013 at 04:30 PM
ER70S-2 is offline   Reply With Quote
Old 03-26-2013, 04:50 PM   #75194
Emmbeedee
Procrastinators
 
Emmbeedee's Avatar
 
Joined: Mar 2008
Location: Near Ottawa, ON, Canada
Oddometer: 9,769
Quote:
Originally Posted by BergDonk View Post
I pulled my starter over Christmas and lubed up the end cap bushing. It did need the CCT and FCR removing, but not the exhaust. A stock BST may not need removing, or maybe it can be just twisted around a bit?
I hate it when people talk in TLA language.
__________________
Want to know more about the Garmin Montana? See the Wisdom and FAQ Thread.
Want to know more about the Garmin VIRB? See here.
"The motorcycle, being poorly designed for both flight and marine operation, sustained significant external and internal damage," police noted.
Emmbeedee is offline   Reply With Quote
Old 03-26-2013, 04:56 PM   #75195
BergDonk
Beastly Adventurer
 
BergDonk's Avatar
 
Joined: Nov 2010
Location: Snowy Mountains Oz
Oddometer: 3,721
Quote:
Originally Posted by Emmbeedee View Post
I hate it when people talk in TLA language.
But its more descriptive over in the linked thread, I thought? Sorry
__________________
shed time IS quality time
BergDonk's DR650 BergDonk's XT1200Z
BergDonk is offline   Reply With Quote
Reply

Share

Thread Tools Search this Thread
Search this Thread:

.
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On

Forum Jump


Times are GMT -7.   It's 02:24 AM.


Powered by vBulletin® Version 3.8.5
Copyright ©2000 - 2015, Jelsoft Enterprises Ltd.
Copyright ADVrider 2011-2015