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Old 01-20-2007, 02:46 AM   #31
Pezz_gs OP
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Well finally got to pulling the bearings out of the cases.

Took a bit of heat and got em all but 1

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This is a blind bearing so I cant get underneath it to lift it out.

Back tomorrow with gas torch to get it really hot . . . and then it will fall out

Apart from that I am having fun . . . . .
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Old 01-20-2007, 02:48 AM   #32
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Left side case

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Still to be cleaned before the crank bearings go in for assembly without the crank, to measure for shimming for the endfloat.
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Old 01-20-2007, 02:14 PM   #33
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Yeah thats a bugger that one Pezz, you need a small puller for that. If the heat doesn't get it out then either an engineering shop or you freindly local KTM workshop should be able to get it out.
I've been out on mine since dawn this morning playing on the tracks, you're gonna love that thing! And the seat softens up after a while.......
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Old 05-01-2007, 04:14 PM   #34
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Study is finished, so back into it . . . .

Did a bit of cooking last weekend . . . .
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120 degrees C for 10 minutes, removed bearings from freezer and they just dropped in

Measured the crank and have 24 thou worth of shims to press on the crank

Gearbox over this weekend . . . . .
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Old 05-01-2007, 04:27 PM   #35
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Nice to see you back on it. Very cool thread!!!
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Old 05-02-2007, 12:11 AM   #36
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Thanks R-Dubb

I now have to lay out the gearbox from box's and count teeth ect to make sure I got it all when I picked the bike up . . . It is harder when you dont pull them apart yourself . . . . . . . . . . . . . . .
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Old 05-02-2007, 01:17 AM   #37
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Thats the spirit Pezz, this puppy will be up and running short order!
I assume Jane was away when you cooked up those cases
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Old 05-02-2007, 01:24 AM   #38
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Something happening out there?


Was that a blowfly Dad?


Nah. It must have been a mosquito Dave.
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Old 05-02-2007, 03:38 AM   #39
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Quote:
Originally Posted by OldDog
Thats the spirit Pezz, this puppy will be up and running short order!
I assume Jane was away when you cooked up those cases
Deal was Im supposed to clean the oven . . . . . .

But I just havent found time yet . . . . .
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Old 05-02-2007, 08:04 AM   #40
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this rock..............
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Old 05-02-2007, 02:54 PM   #41
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Wife and Kids away next week.

Im looking to convert the dining table to a Gearbox workbench

Should get the bottom end finished next week.
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Old 05-02-2007, 03:30 PM   #42
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Quote:
Originally Posted by Pezz_gs

Should get the bottom end finished next week.
Not if you spend all your time on here,



get back in the shed!!!









And stay there till its ready for me and Bill to test ride
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Old 05-02-2007, 06:40 PM   #43
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Quote:
Originally Posted by kres


.
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Old 05-02-2007, 07:27 PM   #44
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Here it is with its clothes on
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Very quick 609cc running the SEM ignition
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Old 05-21-2007, 11:57 PM   #45
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Well, this is going too slow isnt it . . . . . .

Measured the crank for shims 0.012 thou each side.

I am now up to assembling the gearbox. The LC4 Manual and parts book will be a great help. Im starting with this . . . . .
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Just need to start counting teeth and work out what goes where
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