Go Back   ADVrider > Bikes > Thumpers
User Name
Register Inmates Photos Site Rules Search Today's Posts Mark Forums Read

Thread Tools Search this Thread Display Modes
Old 11-25-2006, 01:44 PM   #1
curbjumper OP
Lane Changer
curbjumper's Avatar
Joined: Jun 2006
Location: Alberta, Canada
Oddometer: 5,190
XR650L turnsig and regulator/ rectifier brackets

If you are considering the Acerbis 6.6gal (22L) fuel tank for your XRL and you are concerned about the turnsigs hitting the tank and the regulator/ rectifier rubbing on the tank, here's a useful and inexpensive modification.

I got mine at the Home Depot, but any place you can buy aluminum stock- angle stock for the turnsigs and flat stock for relocating the rectifier.

Make a pattern and draw it on the alloy stock, then use your motortool or other hightech device to cut and drill it.

Depending on the thickness of the aluminum you may have to use shorter upper stanchion/ triple clamp bolts for the turnsigs.

There is enough length of wire on the rectifier that you don't need to cut/ splice; you only have to re-route slightly.

I've had this setup on for 19,000km, and I love the 440km (to dry) range of this tank.

I had to grind the fins on the rectifier a tiny little bit for the RH tank mount- you may be able to do a better job with careful planning, but everything is snug and still together after thousands of KM's on bumpy roads...

KTM530exc SuzukiDR650 HDsportster48 DucatiMonster1100evo BuellXB9SX

curbjumper screwed with this post 04-02-2009 at 10:56 AM
curbjumper is offline   Reply With Quote
Old 11-25-2006, 11:11 PM   #2
Joined: Oct 2006
Oddometer: 3
Nice Job!
Very helpful, Thanks for the writeup!
cag is offline   Reply With Quote
Old 07-18-2010, 09:42 PM   #3
Some Fear is Good
marbee40's Avatar
Joined: Jan 2007
Location: 45 minutes-North-of-Los Anchorage
Oddometer: 1,140
Great detail!

Don't be afraid to move and grind the rectifier. Didn't affect it at all. After the install, I did a 2300 mile trip up the Dempster Hiway to Inuvik and back in four days. Hammered the snot out of the ol' WarPig with zero issues!

Thanks for the effort you put into this mod! Worked like a champ!

01 WR426F
marbee40 is offline   Reply With Quote


Thread Tools Search this Thread
Search this Thread:

Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On

Forum Jump

Times are GMT -7.   It's 09:09 AM.

Powered by vBulletin® Version 3.8.5
Copyright ©2000 - 2015, Jelsoft Enterprises Ltd.
Copyright ADVrider 2011-2015