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Old 10-13-2008, 09:23 PM   #1
foxgguy2001 OP
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Is my NX650 transmission binding? [video inside]

**previously added to garage, added to thumpers as it is more relevant here...

It's doing this all the time in 2nd and 3rd gear mostly at low RPM's and especially noticeable when engine breaking, but even when accelerating. In the video when it starts binding up I pulled the clutch in. Any ideas anyone? Any help or direction would be greatly appreciated.




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Old 10-13-2008, 11:21 PM   #2
bongodave
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Wheel bearings shot? Or is it the tranny that's doing it?
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Old 10-14-2008, 09:09 AM   #3
XR650L_Dave
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Divide and conquer.

Pull the chain (or just get it off the sprocket) and see if the binding is in the wheel, or the trans.

Or the chain itself.


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Old 10-14-2008, 09:21 AM   #4
Pablo83
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I've had something similar happen with a loose chain.
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Old 10-14-2008, 04:00 PM   #5
foxgguy2001 OP
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Here's another one i took after popping the chain off... almost a little over 1/8" movement in here... is that normal?
Also when I put pressure on it, feels like somethings catching....




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Old 10-14-2008, 04:18 PM   #6
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Here's another oen without the gear on.

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Old 10-14-2008, 04:30 PM   #7
mcma111
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It's Tear Down Time

Wish I had my Super Man glasses on so I could look inside your engine. But they are out for service.

Anyway you look at it it is time to pull the engine apart to get to the root of the problem. You might start pulling the clutch cover off and seeing what the counter shaft is doing on the right side of the engine. We can see what it's doing on the left side. My guess is the right side bearing took a shit thus allowing the shaft to move to the right. I would stop running the engine before something that is floating around in there gets into something that will not like it.

See Big Bang Theory.

But it was time for a rebuild anyway was it not?? 675cc , cam, the works...
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Old 10-14-2008, 05:06 PM   #8
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Actually my brother just rebuilt it... here's another, will check the right side bearing....and make sure i stop running it...



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Old 10-14-2008, 05:25 PM   #9
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Brother

What did he do?? Just the top end or all the way to the bottom??
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BMW's
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79 R100s
91 R100gs

87 Harley FXRS-SP ~ 06 KTM 625 SMC ~ 72 Honda CB750/915cc ~ 92 XR600/654cc ~ 95 XR650l/675cc ~ 03 CRF450r ~ 05 CRF450x ~ 02 XR650l/675cc ~ 86 YZ490 ~ 93 YZ80 ~ 93 XR650l Project
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Old 10-14-2008, 08:53 PM   #10
xDownSetx
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I did a complete tear down, had to replace the shift spindle. Everything was bagged and labeled so there were no left over parts. Don't know what I did wrong but something wasn't done right.
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Old 10-16-2008, 09:03 PM   #11
JeffS77
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Hey did you ever figure out whats up with your bike?? splitting the cases yet?? damn i just got my XL500 out of hibernation and thought we where gonna go ridding. went up to silverado on the OC side of the hills and of course it is still all closed..hmmm maybe we'll get some rain pretty soon.
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Old 10-16-2008, 09:57 PM   #12
foxgguy2001 OP
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crackin the case this weekend...err, my weekend...next wed/thursday.
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Old 10-20-2008, 06:17 PM   #13
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cool man good luck..let me know what happens.. i wont be riding for awhile.. i was racing in ridgecrest on friday night and had a bad highside that destroyed my shoulder basically tore all the legaments that hold my shoulder together. should be in surgery by end of week but looks like a 6-8month recovery
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Old 10-24-2008, 08:46 AM   #14
mcma111
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Well ???

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BMW's
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87 Harley FXRS-SP ~ 06 KTM 625 SMC ~ 72 Honda CB750/915cc ~ 92 XR600/654cc ~ 95 XR650l/675cc ~ 03 CRF450r ~ 05 CRF450x ~ 02 XR650l/675cc ~ 86 YZ490 ~ 93 YZ80 ~ 93 XR650l Project
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Old 01-01-2009, 06:40 PM   #15
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Turns out there were 2 spacers left over after the rebuild, after some detective work we located, and after a tear down, reinstalled said spacers....

pictures below. (spacers on each side of the right cog)





only took me 2 months...
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