What Did You Do To Your KTM Today? - Page 318

Fatallybitten · 03-02-2012, 03:19 PM

Today I finished up a number of mods that I have had underway over the winter.

I wired in my Gerbing's dual controller using the Highway Dirt Bikes' billet for the switches. It is a nicely finished and functional way of handling the switches.

Then I mounted my Happy Trail Mojave soft panniers and loaded them up to see how they worked. These are going to be my everyday panniers for day/weekend trips, as well as more serious off-road excursions. They come with waterproof inner liners and hold about 25 liters a side.

Right Side

Left Side

Next, I swapped the Mojave soft bags for my Happy Trail aluminum panniers that hold a combined 70 liters of gear. I have two waterproof bags that strap to the back rack, one holds 70 liters and the other 50 liters. All or some combination of this luggage will handle my gear for longer trips

Right Side

Left Side

Lastly, my solution for carrying extra fuel is to strap a 5 liter plastic gas can to each passenger foot peg and pannier. I haven't road tested it yet, but the gas cans are securely attached and I don't expect them to move. The location doesn't interfere with my riding position and has the added benefit of being situated low down near the center of the bike.

Right Side

Left Side

Now I just need winter to end so I can road test both of these luggage configurations and the auxillary gas cans in preparation for this year's trips.

Cheers, David

Hobbes950 · 03-02-2012, 07:32 PM

Mended the wiring rats nest and started on the water pump rebuild. Tried to tap out the seal with the shaft but it just bent the cir-clip and tore the rubber seal in half.

I am going ttake that as a sign that the work needed to be done.

Pried at it bit, but decided to put off finishing for tomorrow. Time to try out the new heat gun!

bikepsych · 03-02-2012, 07:48 PM

Had it dyno'd yesterday (sorry its a day late) and the PCV dialed in. Hopeing to pump up the MPG's back to 40+. Cranking out 102 ponies and 64 ft/lbs of torque. Now time for a new rear tire after the dyno run.

rinho · 03-02-2012, 08:52 PM

Chain and sprocket replacement... and spend some time on the 2nd fan project

I use 0.050 aluminiun, because I did not have carboard to built the first pattern... finally, I guess it's stiff enough to be the final version.
Just have to add a bracket on the top, I did a mistake and cut it by accident

rinho · 03-02-2012, 08:53 PM

Chain and sprocket replacement... and spend some time on the 2nd fan project

I use 0.050 aluminiun, because I did not have carboard to built the first pattern... finally, I guess it's stiff enough to be the final version.
Just have to add a bracket on the top, I did a mistake and cut it by accident

To be continued...

SierraJeep · 03-02-2012, 10:24 PM

Took a mild plunge into the next depth of the KTM lighting woes. Last year I bought the Euro light, today I ordered an HID 35w 5000 lum H7 low beam upgrade.

I did swing by a KTM shop down in Roseville and actually took a look at the KTM remote tripmaster switch. (I know, I know, I know, there's a ton of other cheaper do-it-yourself options out there.) What I really wanted to know was will that switch REALLY work with the newer style speedo units on the 990s (2009 to current). The KTM Twins site says it works with both the 950s and 990s, but the first two 990s used the older style computer. We looked at the instructions and it shows it only working with the earlier units up through 2005. The key thing (aside from accessing the Mode button remotely) is that the switch does NOT appear to allow the Trip 2 odo to be adjusted in flight - something that works on the EXCs and some of the older computers. So I didn't bother trying it. Bummer.

As such, I left the store with only a new die-cut KTM decal for my truck window.

Autostream · 03-03-2012, 01:55 AM

Examined the undercarriage... more than once or twice...

SidewinderX · 03-03-2012, 09:17 AM

Arrived home and was greeted by a nice package from Hontri..... Installed my underseat storage tray in just a few minutes. Well worth the $$. Nice finish and great fit.

bikyto · 03-03-2012, 10:09 AM

Quote:

Originally Posted by SierraJeep

I did swing by a KTM shop down in Roseville and actually took a look at the KTM remote tripmaster switch. (I know, I know, I know, there's a ton of other cheaper do-it-yourself options out there.) What I really wanted to know was will that switch REALLY work with the newer style speedo units on the 990s (2009 to current). The KTM Twins site says it works with both the 950s and 990s, but the first two 990s used the older style computer. We looked at the instructions and it shows it only working with the earlier units up through 2005. The key thing (aside from accessing the Mode button remotely) is that the switch does NOT appear to allow the Trip 2 odo to be adjusted in flight - something that works on the EXCs and some of the older computers. So I didn't bother trying it. Bummer.

As such, I left the store with only a new die-cut KTM decal for my truck window.

It works well on the 2008. You want to try it? I might sell it but you're welcome to try it first.

TheMuffinMan · 03-03-2012, 02:16 PM

Put CJ's plate on w/a Rotopax mount

2 Gallon Rotopax

Supahflid · 03-03-2012, 02:50 PM

Quote:

Originally Posted by TheMuffinMan

Put CJ's plate on w/a Rotopax mount

2 Gallon Rotopax

I just did that too. Are you going to leave it on when you are doing close to home or day rides? I'm thinking I might remove the tank and the bolt that holds it on when just tooling around.

TheMuffinMan · 03-03-2012, 03:02 PM

Quote:

Originally Posted by Supahflid

I just did that too. Are you going to leave it on when you are doing close to home or day rides? I'm thinking I might remove the tank and the bolt that holds it on when just tooling around.

I'm going to remove the tank and bolt for around town stuff too.

Ladukebob · 03-03-2012, 04:01 PM

Added the new ADV sticker today

southernADV · 03-03-2012, 04:13 PM

In Argentina cost 35000 US dollars for the standard version!!

Supahflid · 03-03-2012, 04:23 PM

Quote:

Originally Posted by TheMuffinMan

I'm going to remove the tank and bolt for around town stuff too.

Even though I haven't made the 10 plus gallon club, I am chuffed as monkeys to have an extra couple of gallons of go juice!

03-02-2012, 03:19 PM	#4756
Fatallybitten Slow but Sure Joined: Jan 2011 Location: Calgary, Alberta Oddometer: 126	Gerbings Dual Controller, HDB Billet, Luggage and Auxillary Gas Cans Today I finished up a number of mods that I have had underway over the winter. I wired in my Gerbing's dual controller using the Highway Dirt Bikes' billet for the switches. It is a nicely finished and functional way of handling the switches. Then I mounted my Happy Trail Mojave soft panniers and loaded them up to see how they worked. These are going to be my everyday panniers for day/weekend trips, as well as more serious off-road excursions. They come with waterproof inner liners and hold about 25 liters a side. Right Side Left Side Next, I swapped the Mojave soft bags for my Happy Trail aluminum panniers that hold a combined 70 liters of gear. I have two waterproof bags that strap to the back rack, one holds 70 liters and the other 50 liters. All or some combination of this luggage will handle my gear for longer trips Right Side Left Side Lastly, my solution for carrying extra fuel is to strap a 5 liter plastic gas can to each passenger foot peg and pannier. I haven't road tested it yet, but the gas cans are securely attached and I don't expect them to move. The location doesn't interfere with my riding position and has the added benefit of being situated low down near the center of the bike. Right Side Left Side Now I just need winter to end so I can road test both of these luggage configurations and the auxillary gas cans in preparation for this year's trips. Cheers, David

03-02-2012, 07:32 PM	#4757
Hobbes950 Darth Kitten Joined: Jun 2007 Location: Nevada City Oddometer: 1,782	Mended the wiring rats nest and started on the water pump rebuild. Tried to tap out the seal with the shaft but it just bent the cir-clip and tore the rubber seal in half. I am going ttake that as a sign that the work needed to be done. Pried at it bit, but decided to put off finishing for tomorrow. Time to try out the new heat gun! __________________ When in doubt, take it as a compliment. Lost Coast ride report Nevada Desert ride report Campoaventura

03-02-2012, 07:48 PM	#4758
bikepsych Gnarly Adventurer Joined: Feb 2010 Location: Gold Coast of California Oddometer: 109	Had it dyno'd yesterday (sorry its a day late) and the PCV dialed in. Hopeing to pump up the MPG's back to 40+. Cranking out 102 ponies and 64 ft/lbs of torque. Now time for a new rear tire after the dyno run. __________________ Bruce Camarillo, CA 2011 KTM Adventure 990 2009 Harley Road Glide

03-02-2012, 08:52 PM	#4759
rinho Rinho Féroce Joined: Jul 2009 Location: Aylmer, QC...Ottawa area Oddometer: 975	Chain and sprocket replacement... and spend some time on the 2nd fan project I use 0.050 aluminiun, because I did not have carboard to built the first pattern... finally, I guess it's stiff enough to be the final version. Just have to add a bracket on the top, I did a mistake and cut it by accident __________________ '06 950 LC8 Adv S '02 F650GS (wife's bike) '99 LandCruiser '92 KTM 400 LC4 (the first 400 LC4 produced, pre-serie unit)

03-02-2012, 08:53 PM	#4760
rinho Rinho Féroce Joined: Jul 2009 Location: Aylmer, QC...Ottawa area Oddometer: 975	Chain and sprocket replacement... and spend some time on the 2nd fan project I use 0.050 aluminiun, because I did not have carboard to built the first pattern... finally, I guess it's stiff enough to be the final version. Just have to add a bracket on the top, I did a mistake and cut it by accident To be continued... __________________ '06 950 LC8 Adv S '02 F650GS (wife's bike) '99 LandCruiser '92 KTM 400 LC4 (the first 400 LC4 produced, pre-serie unit)

03-02-2012, 10:24 PM	#4761
SierraJeep It's toast Joined: Jun 2010 Location: Nevada City Oddometer: 566	Took a mild plunge into the next depth of the KTM lighting woes. Last year I bought the Euro light, today I ordered an HID 35w 5000 lum H7 low beam upgrade. I did swing by a KTM shop down in Roseville and actually took a look at the KTM remote tripmaster switch. (I know, I know, I know, there's a ton of other cheaper do-it-yourself options out there.) What I really wanted to know was will that switch REALLY work with the newer style speedo units on the 990s (2009 to current). The KTM Twins site says it works with both the 950s and 990s, but the first two 990s used the older style computer. We looked at the instructions and it shows it only working with the earlier units up through 2005. The key thing (aside from accessing the Mode button remotely) is that the switch does NOT appear to allow the Trip 2 odo to be adjusted in flight - something that works on the EXCs and some of the older computers. So I didn't bother trying it. Bummer. As such, I left the store with only a new die-cut KTM decal for my truck window. __________________ Tod 2010 KTM 990 Adventure 2010 KTM 450 EXC

03-03-2012, 01:55 AM	#4762
Autostream Gravity flailer Joined: Aug 2005 Location: Croydon North, Victoria, Australia Oddometer: 5,828	Developed a new power retardation system Examined the undercarriage... more than once or twice... __________________ You only need two tools in life: WD-40 and Duct Tape. If it doesn't move and should use the WD-40, if it moves and shouldn't, use the Duct Tape. Autostream screwed with this post 03-03-2012 at 01:41 PM

03-03-2012, 09:17 AM	#4763
SidewinderX Hey, watch this! Joined: Nov 2009 Location: NW North Carolina Oddometer: 924	Arrived home and was greeted by a nice package from Hontri..... Installed my underseat storage tray in just a few minutes. Well worth the $$. Nice finish and great fit. __________________ Daniel What would you attempt to do in life if you knew that you could not fail?

03-03-2012, 02:16 PM	#4765
TheMuffinMan Beastly Adventurer Joined: Mar 2010 Location: Denver, USA Oddometer: 3,819	Put CJ's plate on w/a Rotopax mount 2 Gallon Rotopax __________________ "Civilize the mind, but make savage the body." To the house of a friend the way is never long. "Show respect to all, but grovel to none." '12 690 Enduro // 690 Wiki

03-03-2012, 04:01 PM	#4768
Ladukebob lost in hood river Joined: Feb 2008 Location: Hood River, Or. Oddometer: 1,175	This- Added the new ADV sticker today __________________ 2011 Dakar 30th Ann. 990 You don't know what you don't know findLadukebob

03-03-2012, 04:13 PM	#4769
southernADV Adventurer Joined: Oct 2009 Location: Salta, Argentina Oddometer: 81	In Argentina cost 35000 US dollars for the standard version!! __________________ Never enough.......

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