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Old 07-13-2011, 07:03 PM   #1
Uneasy Rider OP
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Super Enduro Water Pump

Is it necessary to remove the exhaust header on the Super Enduro in order to remove the inner clutch cover? The way the exhaust is routed it looks as though you may be able to sneak the cover off with out doing so.

I have all the parts, including my CJ designs super shaft, & am now studying all of the available water pump write-ups before tackling this job.


Thanks all.
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Old 07-14-2011, 03:40 PM   #2
Balsta
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Quote:
Originally Posted by Uneasy Rider View Post
Is it necessary to remove the exhaust header on the Super Enduro in order to remove the inner clutch cover? The way the exhaust is routed it looks as though you may be able to sneak the cover off with out doing so.

I have all the parts, including my CJ designs super shaft, & am now studying all of the available water pump write-ups before tackling this job.


Thanks all.
I removed the exhaust and it was really easy. No time at all compared with the main work.
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Old 07-14-2011, 08:09 PM   #3
Joe Motocross
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I thought I could get the cover off with the header pipe still on but there's one bolt that won't clear the header and I had to take the header off.
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Old 07-15-2011, 07:32 AM   #4
Uneasy Rider OP
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Thanks for the replies guys. You are right. It does look like the cover will come off without the exhaust removal, but no dice.

Check out this waterpump shaft.

2007 SuperEnduro with just over 12k miles on it. I flushed my coolant when I bought the bike new & have used fresh Engine Ice coolant every season.


It almost has 4 circlip groves cut into it.

Uneasy Rider screwed with this post 03-08-2013 at 11:03 AM
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Old 07-18-2011, 08:32 AM   #5
dualbert
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WP shaft

Dont worry about the labor involved during the replacement, you'll get in there in no time. I've had to investigate and replace the seal 2x trying to find out why I'm getting oil in my coolant?

Go figure? I ride the SMR and have different pipes. You may be able to slip out the clutch cover first then the case. BTW if you do pull the pipe, you wont have to pull the clutch case cover.

Now if you will excuse me, I have to go search for head gasket info while I chase the oil gremlin. Good luck with your repair.
-db
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