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Old 10-23-2011, 09:07 PM   #1
MiteyF OP
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1971 Kawasaki F8 - 2 smoke street tracker build

I sold my last 2-smoke (some of you may remember the '72 G3 http://www.advrider.com/forums/showthread.php?t=671711 ) and needed something else. I wanted to try a street tracker this time. So I called the guy that sold me the G3 for another fun smoker

And got this for a very nice price. 1971 Kawasaki F8 250cc enduro. When I picked it up it looked about like this, but with fenders (trashed) and stock handlebars.



And a photo of a restored one for reference

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Old 10-23-2011, 09:08 PM   #2
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Step 1, start stripping... gotta see what you're workin' with. Pulled the engine out and started with the rear frame. I knew it would have to change, so I tack'd in a temporary brace and hacked it off.



Engine was in pretty nice shape, but without kickstarter. Found a NOS one on ebay, they want $300!!! Deal with that later.

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Old 10-23-2011, 09:09 PM   #3
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Before I started making a new rear hoop I wanted to get my tail figured out so I knew what shape I'd need. Looking for inspiration, I found a tank from an old LTD 440 I picked up cheap and parted out.... iiiinnteresting.

Gimme part of that



Stripped the paint, made a nice big pie cut, a few tacks, and whaddya know, that's not a bad start for $0.00





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Old 10-23-2011, 09:10 PM   #4
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Picked up a cheap LED tail light (I've used this style before, and they're GOOD and bright) and tack'd on a little bracket. Nuts on the backside for easy fitting.









Trimmed and welded a plate on the front



The seat pan was a bit more difficult than I thought it would be.



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Old 10-23-2011, 09:10 PM   #5
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Made a battery box that fits in the stock location, but is much simpler and more low profile. Can't even see it when standing next to the bike.



And stripped some paint (wish I could leave it like this, looks badass )





And bent a rear hoop that fits perfectly inside the tail

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Old 10-23-2011, 09:11 PM   #6
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Cut extra mounting tabs off the frame, painted various bits, and then did the whole primer, bondo, sand, primer, bondo, sand etc etc thing, and laid some paint today, as I can't do any more to the frame until my shocks get here.

I had leftover paint from painting my bug a few weeks ago...



And some leftover paint from the G3...



Both of which I liked, and thought would complement THIS Kawi nicely. So the first color went on. Next up will be the green.

I'll also mention this real quick. It seem vintage bikes (especially old trackers and cafes) are black EVERYWHERE. Frame, fittings etc etc. So I decided that there will be almost NO black on this bike at ALL. Just to be different





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Old 10-23-2011, 09:11 PM   #7
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Finally got around to getting some new pictures. Laid some green on the tank and tail, along with some white striping to separate the two colors... although I dropped the tank so it needs a little touch up now I also need to trim the seat cover a bit more. Also got some green on the headlight, but don't like how it came out, so I think it will be getting repainted. Still got some touching up to do on the tail too. Dropped off a load of parts at the powdercoater too, should be done sometime this week.







Got my new shocks. I know they're shitty and Chinese, but they're gonna be a lot better than stock!



Stripped down the wheels, ordered a new set of spokes, and am currently deciding on what color to PC the rims... My goal was NO black on the bike, but for some reason flat black is sounding nice. Also started polishing hubs and brakes.



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Old 10-23-2011, 09:12 PM   #8
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Never tried to make a stencil before, so I thought I'd give it a shot. Bought some of the address label thingies that you print on using MS Publisher. Turned out OK for my first try I think, but they don't come off quite as easy as masking tape as I found out. There will be a gray or black border around the letters too. I only did the one side so I could see how it looks before committing to the VERY tedious task of hand cutting all those "a"s



I also soda blasted the carb... no "before" pictures, but I assure you all, it was NASTY! My carb kit also came in, so that will be the first engine component up on the block. Snapped this picture, and realized how clean it must REALLY be, to look WHITE with the flash!



The carb was trashed when I got the bike, but I think it can be saved. Upon further inspection today (taking the needle out of the slide) I found a PO's extraordinary homemade part... Yes, it's made from the bottom of a soup can!



Sand blasted my forks, I think they're going to be gray, I REALLY don't want to try and sand them smooth! Felt like a good day to dig into some forks, so I started digging into my TY80 forks as well.



I usually put a new chain/sprockets on all of my rebuilds, but the stock sprocket looked damn near new, so I started cleaning it up a bit and think it will work just fine. I was also amazed at how light this sucker is!



Finally disassembled my gauges and painted the housings, polished the trim and cleaned the glass. All I have to do now is paint the inside trim ring and they'll be ready for assembly.



Now if the powdercoater would just call me so I can pick up my other parts!!!!
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Old 10-23-2011, 09:15 PM   #9
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Gauges are done... looks nice if I do say so myself

The color of the triple trees is the final powdercoated color for the frame and most of the other little bits.



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Old 10-23-2011, 09:16 PM   #10
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I've got a bit more done, but we'll wait for the rest, that was too much typing. Time to drink beer
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Old 10-24-2011, 06:56 AM   #11
Marco Moto
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Subscribed! Can't wait to see it finished, looks like you are doing an excellent job!
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Old 10-24-2011, 07:13 AM   #12
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A VW man!
It's gotta be good!
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Old 10-24-2011, 07:54 AM   #13
caponerd
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That's gonna turn out nice.

And it's cool to see someone doing it with something other than a Honda twin or Yamaha 650. They did have racing classes that suited two-stroke singles back in the day.
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Old 10-24-2011, 08:47 AM   #14
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looks great, can't wait to see the final product
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Old 10-24-2011, 08:55 AM   #15
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You do great work, wanna come over to my house and do up my 69 CL350 please?
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