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Old 04-08-2013, 07:09 AM   #1
DaddyBigDaddy OP
AKA -Evel Kneilson
 
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Joined: Sep 2004
Location: Liberal ShitHole, San Fran-sissyco, Kalee-Fornee-a
Oddometer: 303
How do I run/get hi fender dual disc 640 brake lines?

The stock Brake crossover line is too short for a high fender setup and I wand to keep dual discs.

Is there a longer right caliper cable available from Ktm and if so how to route it?
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1998 KTM 620 Adventure
2007 KTM 950 SE
2008 KTM 530 EXC
2004 KTM 450
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Old 04-08-2013, 11:30 PM   #2
Maurizio
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Location: Turin, Italy
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Quote:
Originally Posted by DaddyBigDaddy View Post
The stock Brake crossover line is too short for a high fender setup and I wand to keep dual discs.

Is there a longer right caliper cable available from Ktm and if so how to route it?
Buy a second left side brake line, cable guides (the metal wire low one, the lower triple clamp plastic and something similar to use on the higher triple clamp), a pair of '04 KTM 80 cc mini mx fork guards and some brake line holder for the right one.
Remove the left brake caliper long banjo bolt and use it on the brake pump (use the brake pump one on the left caliper) and you're done...

Some pics of my old 950, that shares the same front end of your 640:

















Hope this helps, ciao!
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Old 05-08-2013, 07:38 PM   #3
DaddyBigDaddy OP
AKA -Evel Kneilson
 
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Location: Liberal ShitHole, San Fran-sissyco, Kalee-Fornee-a
Oddometer: 303
Thank you!

Great pix too!
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1998 KTM 620 Adventure
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Old 05-08-2013, 08:32 PM   #4
B-Rod
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Joined: Jul 2007
Location: Alberta
Oddometer: 1,889
Geek put together this guide, also for a 950, but is the same for the 640. this is the complete parts list, compiled from others and used to put a high fender on my old 640.


Qty Part Name KTM Part #

1 BRAKE HOSE FRONT ADV '03 60013012100

1 BRAKE HOSE GUIDE FRONT '03 60013025000

1 RUBBER FOR BRAKE HOSE GUIDE'03 60013025050

1 FORK PROTECTOR L/S & R/S 85 SX 4700109400030

2 BRAKE HOSE CLAMP MARZOCCHI'95 54601085000

4 SPACER BUSHING 7X10X7,5 50208020000

4 HH COLLAR SCREW M6x20,WS8 0014060203

2 HH COLLAR SCREW M6x15,WS8 0014060153

2 BRAKE HOSE GUIDE 59008019000

1 FRONT FENDER 7650801000004



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