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Old 09-08-2013, 08:54 PM   #1
pb12 OP
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Joined: Feb 2010
Oddometer: 4
New (to me) 640 Adventure, and my head is swimming, need advice!

First, I know, I know, "Search!". Please believe me, I have. A Lot, and quite frankly, the volume of information is overwhelming.


My new bike is a 2006 640 Adventure. Just 5,300 miles, and in terrific shape. Id like to keep it that way!

I need help with two quick issues:

Lighting and Crash bars

On the Lighting front, it seems that everyone goes for some sort of HID option. For the sake of simplicity, id really like to avoid that. Is it possible to simply put a brighter bulb in, say and 80w? What other simple and inexpensive options are there?

Crashbars seem to be fairly scarce. Seems Holan was (is?) making them, but has stopped? Is the only or best option the carbon fiber tank guards? Im quite sure they are effective, but one drop, and they look pretty bad. I like the idea of crashbars, so am wondering if there are any good options? If not, who makes the best tank guards, and is there a way to mount them so they can be pulled off and replaced once they've ben destroyed?

Thanks much!
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Old 09-09-2013, 06:20 AM   #2
wvrocks
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Location: Elkins, WV
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Welcome to the world of 640A's!

I wired both of my headlights straight to the battery with heavier gauge wire and fuses/relays. They are also set up so that they both burn when the highbeam is on. Makes things a little brighter for not much money. The downside is that it eats up power quickly, don't leave the lights on with the bike not running unless you like kick starting. I'd recommend adding some sort of Voltmeter to the bike so you can see what your charging system is doing. The stator doesn't put out much in the way of extra power. The real problem I have with the lights is the hard light cutoff on the lowbeam. It leaves the inside of left turns very dark.

Speaking of the stator and charging, you can get better charging to the battery by wiring the regulator outputs directly to the battery. In stock form they are routed into the wiring harness and eventually make it back to the battery. Its as simple as cliping the outputs, crimping on ring terminals and attaching to the battery posts. http://www.advrider.com/forums/showthread.php?t=905835


Check out Jason's build thread for info on lighting options. I'm going to go this route soon.
http://advrider.com/forums/showthrea...=888604&page=4

Crashbars seem really tough to come by. There is an ADVrider in Australia building nice carbon/kevlar tank and engine case guards for a pretty reasonable price though. No personal experience with them but I think Jason from the thread above has a set.

http://advrider.com/forums/showthread.php?t=868271
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wvrocks screwed with this post 09-09-2013 at 06:39 AM
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Old 09-09-2013, 12:57 PM   #3
pb12 OP
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Thanks wvrocks, that is all very helpfull info! I will look further into the tank guards, and maybe some improved wiring. The electrical work is a bit daunting, but I'll give it s shot!

Thanks again!
M
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Old 09-09-2013, 01:07 PM   #4
dirty_sanchez
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http://www.advrider.com/forums/showthread.php?t=197163

Take your time, you can doo-eet!

I'd strongly encourage the Centech be installed for wiring simplicity before going banannas with wiring upgrades.

Dirty
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Old 09-09-2013, 01:53 PM   #5
bisbonian
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Location: Bisbee, AZ & Banamichi, Sonora
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Like has been said, the real problem with lighting is the amount of electrical power you have to work with.

Even with upgrading all the wiring, installing a fuse panel and wiring the voltage regulator directly to the battery I was still having voltage issues.

I run a voltmeter on the dash and found that at cruise I was running about 12.8 -13.1 volts with one headlight on. I went with the HID option after reading a bunch of posts on here (thanks Dirty Sanchez!) and the improvement has been amazing. I'm now running about 14.1 volts cruising down the road with the single headlight and getting much more light out of it.

I have the Chris Barnes CF tank guards. I used some sort of adhesive to mount them and think they work fine. They have a bit of petcock protection built in as well. I have tested them out and can attest that they protect the tank. Sure they are now a bit scarred but then I didn't buy my 640A to be a trailer queen so I consider this to be character.
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Old 09-09-2013, 02:42 PM   #6
Beta450
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Alburmoto.com has crash bars for the 640.
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Old 09-09-2013, 06:02 PM   #7
DaddyBigDaddy
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Crashbars

Go to www.ADVmotorad.net or .com they have the Holans for around $250-300
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Old 09-09-2013, 10:03 PM   #8
bmwktmbill
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Go with HID lights and separate hi/lo fused relays,

Skip the crash bars in favor of a Scott's steering stabilizer, a center stand and a kick stand.

And then add the Renazco saddle in suede.

These grips will help.

http://www.happy-trail.com/ProGrip-D...Gel-Grips.aspx

Buy a throttle lock.
Best cure for the vibes.

bill
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Old 09-10-2013, 05:27 AM   #9
wvrocks
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Quote:
Originally Posted by bmwktmbill View Post
Agree, 714's are really nice grips.
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Old 09-11-2013, 07:08 PM   #10
pb12 OP
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Thanks for the suggestions guys. Looks like Chris is working on a new version of the tank guards, so I'll look forward to the update.

Any other thoughts, send them my way!

Michael
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Old 09-11-2013, 07:29 PM   #11
Beta450
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What brand of throttle lock for the 640 A?
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Old 09-11-2013, 09:11 PM   #12
bmwktmbill
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Quote:
Originally Posted by Beta450 View Post
What brand of throttle lock for the 640 A?
This one works and helps tame the vibes.

http://throttlemeister.com/


bill
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'02 KTM 640 Adventure-lowered
"On the road there are no special cases."
Cormack McCarthy-The Crossing

The faster it goes the faster it breaks.
And high performance=high maintenance.
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